Ettekirjutuse täitmine (p 4)

Tuletõkkeplaat ASTRO BATT

ASTRO BATT on tehtud tulekindlast pressitud mineraalvillast tihedusega kuni 160/ kg/m³

mis on mõlemalt poolt kaetud 2 mm paisuva tuletõkkeseguga.Astro Batt installeeritud koos

tuletõkkehermeetiku Astro Masticuga annab konstruktsioonile tule-ja suitsukindluse kuni 6

tundi.Tänu elastsusele talub hästi mehhaanilisi ja temperatuurikõikumisest tekkivaid hoone

konstruktsiooni liikumisi.

Kasutatakse ainult siseruumides.Säilitab elastsuse temperatuurivahemikus -5°- 70°C.

Tehnilised omadused:

Tihedus : 140kg/m³ (50 mm) EI 240 ja 160kg/m³ (60 mm) EI 360

Paisuva tuletõkkekihi paksus : (WFT) 2 mm nominaal

Värvus: valge

Heliisolatsioon : 34/7 dB/100 Hz kuni 59,5 dB/5000 Hz

Ava maksimussuurus ilma armatuurita : 1,2m X 0,6m

Ava maksimussuurus armatuuriga : sein 5,76 m² ,põrand 2,88 m²

Armatuuri samm : 30 X 30 X 1,6

Paigaldus :

Puhasta ava tolmust ja prahist.

Lõika vajalikud detailid terava noaga välja.

Lõigatud küljed kata Astro Masticuga ja suru omavahel kokku.Praod täida veelkord Astro Masticuga.

Suuremate avade puhul paigalda 30 X 30 1,6 mm paksusest metallist armatuur.

Sertifikaadid:

ISO EN 9001 : 2000 nr.GB98/13484

EN 1366-3 : 2004 – BRE Nr.224426 10.08.2005

Tootja : Astroflame (Fire Seals) Ltd.

Unit 8 The IO Centre

Stephenson Road

Segensworth

Fareham

Suurbritannia.

Kaabliläbiviik Astro Masticu ,Astro Coatingu ja Astro Batt,iga

1.Paisuv tuletõkkehermeetiku Astro Masticuga kaetud tuletõkkeplaat Astro Batt

Bodycote Warringtonfire assessment report No: 170910 BS EN 1366-3: 2004

2.Paisuv tuletõkkekitt Astro Putty

Bodycote Warringtonfire assessment report No: 170910 BS EN 1366-3: 2004

3.Paisuv vedel tuletõkkekate Astro Coating

Bodycote Warringtonfire assessment report No: 170910 BS EN 1366-3: 2004

4.Paisuv tuletõkkehermeetic Astro Mastic

Bodycote Warringtonfire assessment report No: 170916 BS EN 1366-4: 2006

5.Kaabliredel

6.Kaabel

7.Tuletõkkesein

1

1

1

13

3 34 4

5

6

7

7

7

7

150 mm 800 mikroni

*Lõika terava noaga vastavalt avale sobiv tuletõkkeplaadi Astro Batt tükk

*Poolita lõigatud tükk, lõika võimalikult täpselt renni ja kaablite avad

*Lõigatud served kata Astro Masticuga ja aseta koos kaabli ja renniga avausse

*Kata kaablid ja renn 150 mm ulatuses 800 mikroni paksuse vedela tuletõkkekattega Astro Coat

Tulepüsivus : EI 240

Maaletooja : OÜ Polytrade Laki 15 , 12915 Tallinn

Tel: +3726622331

www.polytrade.ee

Tehnical Data Sheet

Astro Intu Mastic®

UIC of product-type: INTUM

EN13501-2 EN1366-3:2009

EN1026:2000 EN1366-4:2009 EN10140-2:2010 BS476 part 20&22 ISO 11600 ISO 8339:2005 ISO 7619-1:2011 ISO 9046:2005

APPROVED CF640

Issue: 1 Feb 2014

ETA-14/0049 ETA-14/0050

ETAG 026-Part 1 ETAG 026-Part 2 ETAG 026-Part 3

ASTRO INTU MASTIC “see ETA-14/0049 & ETA-

14/0050 for relevant characteristics”

Astroflame Fireseals Ltd Unit 8 The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

14 1121-CPR-JA5015

1121

Astroflame Ltd Unit 8, The I O Centre Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

FILL, VOID OR CAVITY MATERIAL FOR USE IN THROUGH-PENETRATION FIRESTOP SYSTEMS AND/OR JOINT SYSTEMS AND/OR PERIMETER

FIRE CONTAINMENT SYSTEMS SEE UL FIRE RESISTANCE DIRECTORY

<R27645>

CAN/UL-115-11 LEED 2009-EQ UL 2079 ASTM D2369-10 ASTM-E 1966

Page 1 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Astro Intu Mastic® is an acrylic based sealant used to reinstate the fire resistance performance of wall and floor constructions where they have been provided with apertures for the penetrations of multiple services and to form linear gap seals where gaps are present in wall and floor constructions and linear joints where wall and floor constructions abut.

Astro Intu Mastic® has slight intumescent properties that cause it to swell on heating.

The Astro Intu Mastic® is supplied in liquid form contained within 310ml & 380ml cartridges, 600ml foils or in 5, 10, 20 or 25 kg tubs. The sealant is gunned or trowelled into the aperture in or between the separating elements/elements to a specific depth utilising various backing materials.

A polyethylene backing rod can be utilised as a depth gauge.

Reaction to Fire classification ‘F’

The Intended use of system Astro Intu Mastic® is to reinstate the fire resistance performance of gaps in and joints between rigid and flexible wall constructions, gaps in and joints between rigid floor constructions.

The specific elements of construction that the system Astro Intu Mastic® may be used to provide a gap or joints seal in, are as follow:

Rigid Floors: The floor must have a minimum thickness of 150mm and comprise concrete, aerated concrete or masonry, with a minimum density of 650kg/m3.

Rigid walls: The wall must have a minimum thickness of 100mm and comprise concrete, aerated or masonry, with a minimum density of 650kg/m3

Flexible walls: The wall must have a minimum thickness of 120mm and comprise timber or steel studs lined on both faces with minimum 2 layers of 12.5mm thick, ‘Type F’ Gypsum boards according to EN 520. In timber stud walls, no part of the penetration shall be closer than 100mm to a stud, the cavity must be insulation of class A1 or A2 according to EN 13501-1, is provided within the cavity between the penetration seal and the stud.

Astro Intu Mastic® is required to seal all joints and junctions during the sealing process of Astro® Batt. Astro® Coated Batt are 50mm thick and supplied in overall dimensions 1200mm x 600mm with a density 140kg/m3 and is subject to a separate ETA referenced 14-????.

The Supporting construction must be classified in accordance with EN 13501-2 for the required fire resistance period.

The system Astro Intu Mastic® may be used to provide a linear joint or gap seal with specific supporting constructions and substrates and as a penetration seal.

The maximum permitted joint/gap width for system Astro Intu Mastic® is 50mm. The maximum movement capability of system Astro Intu Mastic® is ≤ 7.5%

Astro Intu Mastic® has been tested in accordance with EOTA Technical Report - TR024 - Edition November 2006, for the type Z1, use category specific in ETAG 026-3 (used as European Assessment Document, EAD). The results of the tests have demonstrated suitability for Penetration Seals and Linear Gap Joints.

Type Z1: Intended for use In internal conditions with humidity equal to or higher than 85% RH excluding temperatures below 0oC, without exposure to rain or UV.

ETA 14 -0049 ETA 14-0050

CE-1121-CPR-JA5015

Page 2 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Air Permeability System Astro Intu Mastic® has been tested in accordance with BS EN 1314-1 to provide the following results:

Airbourne Sound Insulation

Dangerous Substances Deceleration

Astroflame Fireseals Limited has presented a declaration that Astro Intu Mastic® does not contain any substance of high concern with regards to REACH Regulations and are compliant with the requirements reference to http://ec.europa.eu/enterprise/ construction/cpd-ds/index.cfm

Confirmation has further been declared that all dangerous chemical substances ≥1.0 % w/w as well as all toxic, carcinogenic, toxic for reproduction and mutagenic chemical substances ≥ 0.1 % w/w (Status: 29. adaption – 2004/73/EG – of the EU directive 67/548/EEC - classification, packaging and labelling of dangerous substances) are stated in the Astro Intu Mastic® safety data sheets (according to91/155/EEC including amendments) and have been considered for the classification of the products according to the directive 1999/45/EG (classification of preparations, including amendments).

All dangerous chemical substances are below the classification limits of 67/548/EEC. In addition to the specific clauses relating to dangerous substances contained in this European technical approval, there may be other requirements applicable to the products falling within its scope (e.g. transposed European legislation and national laws, regulations and administrative provisions). In order to meet the provisions of the Construction Products Regulation, these requirements need also to be complied with, when and where they apply.

The provisions made in the European Technical Assessment are based on an assumed working life of the Astro Intu Mastic® of 10 years, provided that the conditions laid down in sections 4.2/5.1/5.2 for the packaging/transport/storage/installation/use/ repair are met. The indications given on the working life cannot be interpreted as a guarantee given by the producer, but are to be regarded only as a means for choosing the right products in relation to the expected economically reasonable working life of the works.

Product tested Astro Intu Mastic® intumescent sealant

Results under positive chamber pressure

Results under negative chamber pressure

Pressure (Pa) Leakage (m3/h)

Leakage (m3/ M2/h) Leakage (m3/h) Leakage (m3/m2/h)

50 0.0 0.0 0.0 0.0 100 0.0 0.0 0.0 0.0 150 0.0 0.0 0.1 2.8 200 0.0 0.0 0.1 2.8 250 0.0 0.0 0.1 2.8 300 0.0 0.0 0.0 0.0 450 0.1 2.8 0.1 2.8 600 0.1 2.8 0.1 2.8

Acoustic Rating BS EN ISO 10140-3:1995 Rw(C;Ctr) :38(-2;-7) dB

ETA 14 -0049 ETA 14-0050

CE-1121-CPR-JA5015

Page 3 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Astro Intu Mastic® Linear Joint Seals. Min 150mm thick Rigid Floor, Horizontally orientated to one side of the floor

Substrate Depth (mm) Backing material Classification Concrete-Concrete 10(Single side) PE backing rod E240 EI45-H-X-F-W 00 to 20 Concrete-Concrete 25(Single Side) PE backing rod E240 EI90-H-X-F-W 00 to 50 Concrete-Steel 10(Single Side) PE backing rod E120 EI20-H-X-F-W 00 to 20 Concrete-Steel 50(Single Side) PE backing rod E240 EI90-H-X-F-W 00 to 50 Concrete-Softwood 10(Single Side) PE backing rod EI30-H-X-F-W 00 to 20 Concrete-Softwood 50(Single Side) PE backing rod EI45-H-X-F-W 00 to 50

ETA 14 -0049 ETA 14-0050

CE-1121-CPR-JA5015

Page 4 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Astro Intu Mastic® Linear Joint Seals. Min 100mm Thick Rigid Floor, Vertically orientated Sealant to one side of the wall

Substrate Depth (mm) Backing material Classification Concrete-Concrete 10(Single side) PE backing rod E120 EI45-V-X-F-W 00 to 20 Concrete-Concrete 25(Single Side) PE backing rod E120 EI60-V-X-F-W 00 to 50 Concrete-Steel 10(Single Side) PE backing rod E120 EI20-V-X-F-W 00 to 20 Concrete-Steel 50(Single Side) PE backing rod E45 EI30-V-X-F-W 00 to 50 Concrete-Softwood 10(Single Side) PE backing rod E30 EI20-V-X-F-W 00 to 20 Concrete-Softwood 50(Single Side) PE backing rod EI45-V-X-F-W 00 to 50

ETA 14 -0049 ETA 14-0050

CE-1121-CPR-JA5015

Page 5 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

ETA 14 -0049 ETA 14-0050

CE-1121-CPR-JA5015

Page 6 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

ETA 14 -0049 ETA 14-0050

CE-1121-CPR-JA5015

Page 7 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Astro Intu Mastic® Linear Joint Seals. Min 120mm thick - Sealing of Drywall Head Track - Sealant Flush To Both Faces of The Wall. Horizontally Orientated Sealant To Both Sides of The Wall Substrate Depth (mm) Classification Gypsum board/Steel head track 25mm (both side) EI120-T-X-F-W 00 to 20 Gypsum board/Steel head track 25mm (both Side) EI120-V-X-F-W 00 to 50

ETA 14 -0049 ETA 14-0050

CE-1121-CPR-JA5015

Page 8 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Astro Intu Mastic® Linear Joint Seals. Min 120mm Thick Flexible or Rigid Wall. Sealant Flush to Both Faces of The Wall Depth (mm) Backing material Classification 12.5(Both side) PE backing rod EI120-V-X-F-W 00 to 20

ETA 14 -0049 ETA 14-0050

CE-1121-CPR-JA5015

Page 9 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Astro Intu Mastic® Linear Joint Seals. Min 150mm thick Rigid Floor, Horizontally orientated to one side of the floor. Sealant to both sides of the wall Penetration Specification Astro Intu Mastic® (installed Both Faces) Backing material Classification Cables up to 21mm

490mm long x 100mm high x 25mm deep 70mm thick, 80kg/m3 E120 EI90Perforated Cable Tray 450mm x 50mm Cables up to 21-50mm 200mm long x 100mm high x 25mm deep N/A E90 EI60

ETA 14 -0049 ETA 14-0050

CE-1121-CPR-JA5015

Page 10 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

ETA 14 -0049 ETA 14-0050

CE-1121-CPR-JA5015

Page 11 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

ETA 14 -0049 ETA 14-0050

CE-1121-CPR-JA5015

Page 12 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

ETA 14 -0049 ETA 14-0050

CE-1121-CPR-JA5015

Page 13 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Astro Intu Mastic® Linear Joint Seals. Min 120mm Thick Flexible or Rigid Wall. Sealant to Both Sides of The Wall. Penetrations Specification Depth (mm) Backing material Classification Copper/Steel Pipe 15mm Ø, 0.8mm - 7.4 wall thickness 10mm annulus x 25mm deep N/A E120 C/U EI20

C/U Copper/Steel Pipe 40mm Ø, 0.8mm - 14.2mm wall thickness 10mm annulus x 25mm deep N/A E120 C/U EI15

C/U Copper/Steel Pipe 40-159mm Ø, 1.8mm - 14.2mm wall thick- ness

10mm annulus x 25mm deep N/A E120 C/U

Copper/Steel Pipe 40mm Ø, 0.8mm - 14.2mm wall thick- ness*

10mm annulus x 25mm deep N/A E120 C/U EI90 C/U

Copper/Steel PIpe 40-159mm Ø, 1.8mm - 14.2mm wall thick- ness*

10mm annulus x 25mm deep N/A E120 C/U EI20 C/U

* Astro Thermal defense wrap to the unexposed face long 300m long

ETA 14 -0049 ETA 14-0050

CE-1121-CPR-JA5015

Page 14 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

ETA 14 -0049 ETA 14-0050

CE-1121-CPR-JA5015

Page 15 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

ETA 14 -0049 ETA 14-0050

CE-1121-CPR-JA5015

Page 16 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

XHHW & XHHW7.R27645 UL Certification Fill or Cavity Materials Certified for US & Canada

Astro Intu Mastic® covers the fire exposure and hose stream tests conducted under UL Project No. 13CA05419. The fire exposure and hose stream tests were conducted in accordance with the Fourth edition of the Standard, December 12, 2012 and the Fourth Edition of the Standard, Fire Tests of Firestop Systems, CAN/ULC-S115-11, June 2011.

Test Assembly:

The test assembly consisted of a concrete floor and a steel stud/gypsum board wall assembly. The test assembly consisted of one head-of-wall joint system and two wall-to-wall joint system. The construction details of each joint system are described below:

Head of Wall

Nominal 25mm depth of sealant in 50mm wide joint, finished flush to each of the wall. Sealant backed with 80mm deep mineral wool 60kg/m3. Faces of the joint finished with steel studs but unlined.

Wall to Wall

Nominal 25mm depth of sealant in 10mm wide joints, finished flush to each face of the wall. Sealant backed with 120mm deep mineral wool 60kg/m3. Faces of the joint finished with steel studs but unlined.

Wall to Wall

Nominal 25mm depth of sealant in 50mm wide joint, finished flush to each face of the wall. Sealant backed with 80mm deep mineral wool 60kg/m3. Faces of the joint finished with steel studs but unlined.

Astro Intu Mastic® for use in joint system described in Vol.2 of the UL Fire Resistance Directory. The specific system Nos. and the applicable rating information are as follows:

System No. Rating, Hr

F FT FH FTH HW-S-0102 2 2 2 2 HW-S-0103 2 2 2 2

Astro Intu Mastic® for use in Joints Systems described in the product Certified for Canada Directory. The specific System No. and the applicable rating information are as follows:

System No. Rating, Hr

F FT FH FTH HW-S-0065 2 2 0 0 HW-S-0066 2 2 0 0

FILL, VOID OR CAVITY MATERIAL FOR USE IN THROUGH-PENETRATION FIRESTOP SYSTEMS AND/OR JOINT SYSTEMS AND/OR PERIMETER

FIRE CONTAINMENT SYSTEMS SEE UL FIRE RESISTANCE DIRECTORY

<R27645>

XHHW & XHHW7.R27645 UL Certification Fill or Cavity Materials Certified for US & Canada

Page 17 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Maximum Joint Width, mm (in) Min Sealant Thickness, mm (in) Min packing Material Thickness, mm (in)

10 (3/8) 5 (1/4) 120 (4-3/4) 20 (7/8) 10 (3/8) 110 (4-3/8)

30 (1-1/4) 15 (5/8) 100 (4) 40 (1-5/8) 20 (3/4) 90 (3-1/2)

50 (2) 25 (1) 80 (3-1/8)

FILL, VOID OR CAVITY MATERIAL FOR USE IN THROUGH-PENETRATION FIRESTOP SYSTEMS AND/OR JOINT SYSTEMS AND/OR PERIMETER

FIRE CONTAINMENT SYSTEMS SEE UL FIRE RESISTANCE DIRECTORY

<R27645>

XHHW & XHHW7.R27645 UL Certification Fill or Cavity Materials Certified for US & Canada

Page 18 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

FILL, VOID OR CAVITY MATERIAL FOR USE IN THROUGH-PENETRATION FIRESTOP SYSTEMS AND/OR JOINT SYSTEMS AND/OR PERIMETER

FIRE CONTAINMENT SYSTEMS SEE UL FIRE RESISTANCE DIRECTORY

<R27645>

XHHW & XHHW7.R27645 UL Certification Fill or Cavity Materials Certified for US & Canada

Page 19 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

FILL, VOID OR CAVITY MATERIAL FOR USE IN THROUGH-PENETRATION FIRESTOP SYSTEMS AND/OR JOINT SYSTEMS AND/OR PERIMETER

FIRE CONTAINMENT SYSTEMS SEE UL FIRE RESISTANCE DIRECTORY

<R27645>

XHHW & XHHW7.R27645 UL Certification Fill or Cavity Materials Certified for US & Canada

Page 20 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

FILL, VOID OR CAVITY MATERIAL FOR USE IN THROUGH-PENETRATION FIRESTOP SYSTEMS AND/OR JOINT SYSTEMS AND/OR PERIMETER

FIRE CONTAINMENT SYSTEMS SEE UL FIRE RESISTANCE DIRECTORY

<R27645>

XHHW & XHHW7.R27645 UL Certification Fill or Cavity Materials Certified for US & Canada

Page 21 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Durability and Serviceability

Type Z1: Intended for use internal conditions with humidity equal to or higher than 85% RH excluding temperatures below 0oC, without exposure to rain or UV. The Durability conditions specified for this material was Type Z1 (23oC, 40oC). this is and 8 and 16 hours cycled program with extremities of 23oC and 40oC lasting for 21 days.

ISO7619-1(2010) Hardness after Curing using Ceast Shore ‘A’ bench-top durometer (T13) Readings taken after 15s Conditions: 23oC 50% RH

ISO8339:2005 Tensile Properties using instron 6025 test frame, 1kN load cell, environmental chamber, pneumatic grips Conditions: Test rate 5.5mm/s. Temperature as indicate. Note: Three specimens prepared as controls and for durability using M2 mortar and 12mm spacers as indicate in ISO 8339.

ISO9046;2005 Adhesion properties using instron 5500 test frame, pneumatic grips, 1kN load cell Conditions: 23oC 50%RH Notes: Three specimens prepared as controls and for durability using M2 mortar and 12mm spacers as indicated in ISO 9046

LEED 2009 EQ c4.1, SCAQMD rule 1168 (2005) - VOC

Sample identification Astro Intu Mastic®

Product type Sealant - Other (Fire Resistance)

Product Data Density: 1.6g/ml at 20oC Water content: 32.5 g/l Exempt Compounds: none ***

Method Principle Parameter Detection Limit Uncertainty Um (%)

LEED 2009 EQ c4.1 Gravimetric Total Volatiles, SCAQMD rule 204 1 g/l 10%

Volatile content of the sample was determined gravimetrically by heating up to 110oC during 60 minutes. The result is the average of double testing. The result was calculated as: ( [g all volatiles] - [g exempt compounds] ) / ( [l material] -

[l water] - [l exempt compounds] )

Solid content Water content, % mass Exempt compounds, % mass VOC less water less exempt

compounds, g/l VOC limit g/l

76.8 2 0*** 350 750*

* VOC limit for “other sealants” *** No information about exempt compounds. Set to zero

GENERAL TECHNICAL SCHEDULE

Page 22 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

This relates to the use of Astro Intu Mastic® through 3rd party certification with Certifire for the fire protection of movement joints within walls and floors. The detailed scope is given in the Approval Matrix. This shows the thickness and acceptable services for Astro Intu Mastic® required to provide fire resistance periods in accordance with BS 476: part 20: 1987 of up to 240 minutes for wall/floor constructions. The scope of certification complies with the guidelines stated in the ASFP Red Book: 3rd Edition for 3rd party certification schemes. This level of certification is designed to demonstrate compliance of the products or system specifically with Approved Document B (England and Wales). If compliance is required to regulatory or guidance documents there may be additional constructions or conflict to be taken into account. The product is approved on the basis of:

I. Initial type testing II. Audit testing at the frequency specified in TS03 III. A design appraisal against TS03 IV. Inspection and surveillance of factory production control

The concrete walls shall be at least 150mm thick and the floors at least 230mm thick and have at least the same fire rating as that required for the penetration seal.

Masonry and concrete gap faces will be within the density range of 450 to 2300kg/m3, and gap faces will be free loose or flaking materials

Backing or support materials may be polyethylene or polyurethane foam, material or ceramic fibre insulation.

The approval relates to ongoing production. Product and/or its immediate packaging is identified with the manufacture's name, the product name or number, the CERTIFIRE name or name and mark, together with the CERTIFRE certificate number CF640 and application where appropriate.

TECHNICAL SCHEDULE No. CF 640

Page 23 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Wall and Floor Installations :- Double Sided Seals

Product Name Astro Intu Mastic®

Configuration Max. Joint Width (mm)

Minimum Seal Depth (mm) Backing Material Integrity

(mins) Insulation

(mins) Autoclaved aerated concrete to autoclaved aerated concrete 20 10 Polyethylene 30mm

diameter 300 300

Autoclaved aerated concrete to autoclaved aerated concrete 30 15 Polyethylene 40mm

diameter 300 210

Autoclaved aerated concrete to autoclaved aerated concrete 40 20 Polyethylene 50mm

diameter 300 210

Autoclaved aerated concrete to autoclaved aerated concrete 50 25 Polyethylene 60mm

diameter 300 210

Brick to Autoclaved aerated concrete 15 10 Polyethylene 20mm

diameter 240 0

Brick to Autoclaved aerated concrete 25 10 Polyethylene 30mm

diameter 240 30

Steel to aerated blockwork 30 15 Polyethylene 40mm diameter 300 90

Steel to aerated blockwork 50 25 Ethafoam 50mm diameter 60 30

Hardwood to aerated blockwork 50 25 Ethafoam 50mm diameter 60 60

Softwood to aerated blockwork 25 12 Ethafoam 30mm diameter 30 30

Aerated concrete to aerated concrete 20 10 Polyethylene 30mm

diameter 300 120

Aerated concrete to aerated concrete 30 15 Polyethylene 40mm

diameter 300 60

Aerated concrete to aerated concrete 40 20 Polyethylene 50mm

diameter 300 60

Aerated concrete to aerated concrete 50 25 Polyethylene 60mm

diameter 300 210

Softwood to aerated conrete 25 12 Ethafoam 30mm diameter 30 30

Hardwood to aerated cocnrete 50 25 Ethafoam 50mm diameter 30 30

Steel to aerated concrete 50 25 Ethafoam 50mm diameter 60 60

Application Technique On good clean, virgin blockwork, no priming required.

W al

l C on

st ru

cti on

s ( m

in 2

50 m

m th

ic k)

Fl oo

r C on

st ru

cti on

s ( m

in 2

50 m

m th

ic k)

Astro Intu Mastic® EN 1366-4 Approval Matrix

TECHNICAL SCHEDULE No. CF 640

Page 24 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Wall and Floor Installations :- Single Sided Seals

Product Name Astro Intu Mastic®

Configuration Max. Joint Width (mm)

Minimum Seal Depth (mm) Backing Material Integrity

(mins) Insulation

(mins) Autoclaved aerated concrete to autoclaved aerated concrete 50 25 Polyethylene 50mm

diameter 120 60

Autoclaved aerated concrete to autoclaved aerated concrete 40 20 Polyethylene 40mm

diameter 120 30

Autoclaved aerated concrete to autoclaved aerated concrete 30 15 Polyethylene 30mm

diameter 120 30

Autoclaved aerated concrete to autoclaved aerated concrete 20 10 Polyethylene 20mm

diameter 120 30

Autoclaved aerated concrete to softwood 50 25 Polyethylene 50mm

diameter 45 30

Autoclaved aerated concrete to softwood 40 20 Polyethylene 40mm

diameter 30 15

Autoclaved aerated concrete to softwood 30 15 Polyethylene 30mm

diameter 30 15

Autoclaved aerated concrete to softwood 20 10 Polyethylene 20mm

diameter 30 15

Autoclaved aerated concrete to steel 50 25 Polyethylene 50mm

diameter 45 30

Autoclaved aerated concrete to steel 40 20 Polyethylene 40mm

diameter 45 30

Autoclaved aerated concrete to steel 30 15 Polyethylene 30mm

diameter 45 30

Autoclaved aerated concrete to steel 20 10 Polyethylene 20mm

diameter 120 15

Application Technique On good clean, virgin blockwork, no priming required.

W al

l C on

st ru

cti on

s ( m

in 1

00 m

m th

ic k)

Astro Intu Mastic® EN 1366-4 Approval Matrix

TECHNICAL SCHEDULE No. CF 640

Page 25 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Wall and Floor Installations :- Single Sided Seals

Product Name Astro Intu Mastic®

Configuration Max. Joint Width (mm)

Minimum Seal Depth (mm) Backing Material Integrity

(mins) Insulation

(mins) Autoclaved aerated concrete to autoclaved aerated concrete 50 25 Polyethylene 50mm

diameter 120 60

Autoclaved aerated concrete to autoclaved aerated concrete 40 20 Polyethylene 40mm

diameter 120 30

Autoclaved aerated concrete to autoclaved aerated concrete 30 15 Polyethylene 30mm

diameter 120 30

Autoclaved aerated concrete to autoclaved aerated concrete 20 10 Polyethylene 20mm

diameter 120 30

Autoclaved aerated concrete to softwood 50 25 Polyethylene 50mm

diameter 45 30

Autoclaved aerated concrete to softwood 40 20 Polyethylene 40mm

diameter 30 15

Autoclaved aerated concrete to softwood 30 15 Polyethylene 30mm

diameter 30 15

Autoclaved aerated concrete to softwood 20 10 Polyethylene 20mm

diameter 30 15

Autoclaved aerated concrete to steel 50 25 Polyethylene 50mm

diameter 45 30

Autoclaved aerated concrete to steel 40 20 Polyethylene 40mm

diameter 45 30

Autoclaved aerated concrete to steel 30 15 Polyethylene 30mm

diameter 45 30

Autoclaved aerated concrete to steel 20 10 Polyethylene 20mm

diameter 120 15

Application Technique On good clean, virgin blockwork, no priming required.

Fl oo

r C on

st ru

cti on

s ( m

in 1

50 m

m th

ic k)

Astro Intu Mastic® EN 1366-4 Approval Matrix

TECHNICAL SCHEDULE No. CF 640

Page 26 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Wall Installations :- Double Sided Seals

Product Name Astro Intu Mastic®

Configuration Max. Joint Width (mm)

Minimum Seal Depth (mm) Backing Material Integrity

(mins) Insulation

(mins)

Autoclaved aerated concrete to autoclaved aerated concrete

Drywall to autoclaved aerated concrete

20 12.5 Polyethylene 20mm diameter 120 120

Autoclaved aerated concrete to autoclaved aerated concrete 20 12.5 Polyethylene 20mm

diameter 120 120

Application Technique On good clean, virgin blockwork, no priming required.

W al

l C on

st ru

cti on

s ( m

in 1

20 m

m th

ic k)

W al

l C on

st ru

cti on

s ( m

in 1

00 m

m th

ic k)

Astro Intu Mastic® EN 1366-4 Approval Matrix

TECHNICAL SCHEDULE No. CF 640

Page 27 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

TECHNICAL SCHEDULE No. CF 640

Page 28 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

TECHNICAL SCHEDULE No. CF 640

Page 29 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

TECHNICAL SCHEDULE No. CF 640

Page 30 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

TECHNICAL SCHEDULE No. CF 640

Page 31 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

TECHNICAL SCHEDULE No. CF 640

Page 32 of 32

Unique identification code of product-type: INTUM

ASTRO INTU MASTIC®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Air Permeability EN1026

Pressure (Pa) Positive pressure

(m3/h/m2)

Negative pressure

(m3/h/m2)

50 0 0 10 0 0

Acoustic Rating BS EN ISO 10140-3:1995 Rw(C;Ctr) :38(-2;-7) dB

TECHNICAL SCHEDULE No. CF 640

TOIMIVUSDEKLARATSIOON

Vastavalt Määruse (EU) Nr.305/2011 (Ehitustoodete Määrus) Lisale 3

ASTRO®

BATT 1121-CPR-JA5026

1. Tootetüübi kordamatu identif itseerimiskood: AFBACO

2. Tüübi- , parti i - või seerianumber või muu element, mis võimaldab ehitustoote identimist artikli 11 lõike 4 kohaselt: Vaata ETA 14/0099: Vaata tootel kuvatud partiinumbrit

3. Ehi tustoote toot ja pool t et te nähtud kasutusots tarve või –otstarbed kooskõlas koha ldatava üht lustatud tehni l ise k i r je ldusega : Tule levikut takistavad läbiviikude tihendid, vaata ETA 14/0099

Toru läbiviik Insuleeritud ja mitte insuleeritud, kaablid, kaablirennid ja kaabliredelid

Rakendusala peab olema kooskõlas ETA 14/0099 sisuga

Kaabli läbiviik Insuleeritud ja mitte insuleeritud metalltorud Rakendusala peab olema kooskõlas ETA 14/0099 sisuga

4. Art ikl i 11 lõikes 5 nõutud tootja nimi, registreeritud kaubanimi või registreeritud kaubamärk ja ko ntaktaadress: Astroflame Fireseals Ltd, Unit 8, The I O Centre, Stephenson Road, Segensworth, Fareham Hampshire, PO15 5RU

5. Seaduslik ja volitatud esindaja : Ei ole kohaldatav

6. V l isas sätestatud ehi tus toote to im ivuse püs ivuse h indamise ja kontro l l imise süsteem või süsteemid : AVCP - Süsteem 1

7. Ühtlustatud standardiga hõlmatud ehitustoote toimivusdeklaratsiooni korral: Ei ole kohaldatav

8. Euroopa tehnilise hinnangu saanud ehitustoote toimivusdekl aratsiooni korral: Warrington Certification Limited poolt väljastatud tehniline heakskiit – ETA 14/0099, mille alusteks on ETAG 026 osa 1 - Üldised tuld tõrjuvad tooted, ETAG 026 osa 2 – Tule levikut takistavad tooted ja väljastatud vastavussertifikaat 1121-CPR-JA5026

9. Deklareeritud toimivus:

Olulised omadused Töökindlus/Harmoniseeritud tehnilised näitajad

Tuletaluvus Klass F, vastavuses EN13051-1’ga

Tulekindlus Tulekindluse võime ja kasutusviis on kooskõlas EN13501-2’ga, vaata ETA 14/0099 punkt 3.2 - Lisa C

Õhu läbilaskvus Testitud kooskõlas EN 1026’ga, vaata ETA 14/0099 punkt 3.3

Ohtlike ainete eraldumine Vaata ETA 14/0099 punkt 3.5

Heliisolatsioon Vaata TDS AFBACO - Rw (C;Ctr) = 32dB & 21dB

Vastupidavus Z1 (0/+40oc) on mõeldud kasutuseks kõrge niiskusega (85%) sisetingimustes vastavalt EOTA tehnilistele dokumentidele TR024

Muu Ei ole kohaldatav/Töövõime pole määratud

10. Punkt ides 1 ja 2 kindlaksmääratud toodete toimivus on kooskõlas punktis 7 osutatud deklareeritud toimivusega.

Käesolev toimivusdeklaratsioon on välja antud punktis 4 kindlaksmääratud tootja ainuvastutusel .

Tootja poolt ja nimel allkirjastanud:

27/06/2014

27/06/2014

P.Kieser - Tegevjuht C.Dickens - Tehnikajuht

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Tel: +44 (0) 1329 844500

Fax: +44 (0) 1329 844600

Email: [email protected]

Website: www.astroflame.com

certifire CERTIFICATE OF APPROVAL

No GF 614

rs 0 0 G e n e,""' *Sli,L"#"tig *?li,ilffi liffi ilJlte cti o n p ro d u cts The undermentioned products of

ASTROFLAME (FIRESEALS) LIMITED Unit 8 The lO Centre, Stephenson Road, Segensworth, Fareham, Hampshire PO15 sRU

Tel: 01329 844500 Fax: 01329 844600 Int telz +44 (0) 1329 844500 lnt fax: +44 (0) 1 329 844600

e-mai |: [email protected] Web site : vvvvw.astroflame.com

Have been assessed against the requirements of the Technical Schedule(s) denoted below and are approved for use subject to the conditions

appended hereto:

CERTIFIED PRODUCT

Astro Batt Astro Coat

TECHNICAL SCHEDULE

TS03 Penetration Sealing Systems

Signed and sealed for and on behalf of CERTIFIRE

Sir Ken Knight Chairman - Management Council

Page 1 of 5

lssued: 21't February 2OO8 Revised: 25th Apria 2A12 Valid to: 1Oth April 2017

@ffi This certificate is the property of Warrington Certification Limited, part of Exora (UK) Ltd.

Registered oflice: Lochend Industrial Estate, Newbridge, Midlothian, EH28 8Pl- UK Registered in Scodand, No. SC 70429

CERTIFICATE No CF 614 ASTROFLAME (FIRESEALS) LTD

certifire

1 .

Astro Batt & Astro Goat

This approval relates to the use of Astro Batt & Astro Coat for the fire protection where services are penetrating walls. The detailed scope is given in the Approval Matrix included in this Certificate. This shows the thickness and acceptable services for Astro Batt & Astro Coat required to provide fire resistance periods in accordance with BS 476. Part 20: 1987 of up to 240 minutes for differing services and wall constructions and up to 120 minutes for floor constructions. The scope of this, certification complies with the guidelines tated in the ASFP Redbook: 3'd Edition for 3'd party certification schemes.

This certification is designed to demonstrate compliance of the product or system specifically with Approved Document B (England and Wales), Section 2 of the Technical Standards (Scotland), Technical Booklet E (N. lreland). lf compliance is required to other regulatory or guidance documents there may be additional considerations or conflict o be taken into account.'

The product is approved on the basis of:

l) Initial type testing ii) Audit testing at the frequency specified in TS03 ii i) A design appraisal against TS03 iv) Inspection and surveillance of factory production control

The stud partition drywalls, masonry or concrete walls shall be at least 130 mm thick and have at least the same fire rating as that required for the penetration seal.

The services which may be fitted through the seals are cable ladders, cables, pipes and ducts as detailed within the Approval Matrix included in this Certificate.

The approval relates to ongoing production. Product and/or its immediate packaging is identif ied with the manufacturers'name, the product name or number, the CERTIFIRE name or name and mark, together with the CERTIFIRE certif icate number and appl ication where appropriate.

2 .

3 .

4 .

5 .

6 .

P a g e 2 o f S S i g n e d lssued: 21't February 2008 Revised: 25th April 2012 Valid to: 10'n April 2017

This certificate is the property of MArringon Certification Limited, part of Exova (UK) Ltd. Registered office: Lochend Industrial Estate, Newbridge, Midlothian, EH28 8PL, UK Registered in Scodand, No. SC 70429

certifire CERTIFICATE No CF 614

ASTROFLAME (FIRESEALS) LTD

Astro Batt & Astro Coat

Page 3 of 5 Signed 4{"* lssued: 21" February 2008 Revised: 25th April 2012 Valid to: 1Oth nprit 2017

roval Matrix - U o 120 Minute Walls Product Name: Astro Batt & Astro Coat Coatinq / WFT: Astro Batt or Astro Coatllmm thick Densitv: 140 kq/mo min imum

Barrier Service Integrity Insulat ion

Single layer (50 mm)

Cable Ladder (340 mm wide bv 100 mm hioh max.) 120 m rutes 60mnutes Cables up to 26 mm diameter 120 m rutes N/A

Steel oioes uo to 60 mm diameter 120 m rutes N/A PVC pipes up to 110 mm diameter* 60 minutes N/A

Steel ducts U45 mm wide bv 445 mm hioh max.) 120 m rutes N/A

Double layer (100 mm)

Cable Ladder (340 mm wide bv 100 mm hiqh max.) 120 m rutes 60mnutes Cables uo to 26 mm diameter 120 m rutes 60mnutes

Steel pipes up to 60 mm diameter 120 m rutes 30mnutes PVC oioes up to 110 mm diameter* 60 minutes N/A

Steel ducts @45 mm wide bv 445 mm hiqh max.) 120 minutes N/A * PVC oioes must be used in coniunction with Stooseal Pioe wraos over sealed with ablative coatinq

Maximum aperture:

2400 mm high by 12A0 mm (120 minutes integrity performance) 2880 mm high by 1440 mm (60 minutes integrity performance) Multiple apertures must be separated by a minimum of 400 mm in drywalls and 240 mm in concrete/masonry constructions.

Walls

The walls shall be a minimum of 130 mm thick. The minimum density for the concrete or brick of the wall is 780kg/m3 and for walls made of concrete blocks is 600kg/m3. Partition drywalls will comprise at least 2 layers of 15 mm thick Type 'F' gypsum boards on each side of minimum 70 mm by 32 mm steel studs. All concrete, masonry or drywalls hall have at least he same fire rating as that required for the barrier.

Application Technique:

Concrete/mason ry wal ls : Boards tightly friction fitted into the aperture at mid-depth of the wall. Board joints and the board to aperture junction is sealed with Astro Batt or Astro Coat. Apertures for penetrating items are to be tightly fitting and be sealed with Astro Batt or Astro Coat coating and must be separated by at least 400 mm. Drywalls: As above and additionally the aperture must be formed from track sections and be l ined with two lavers of 15 mm thick Tvoe'F'qvosum boards.

Service Goat-Back : Not required U Value: I Not known

Seruice Support Requirements:

Services hould be rigidly supported via steel angles, hangars or channels, not further than 500 mm from the surface of the sealing system on both faces.

Resistance to Smoke: Not evaluated by this approval Weather Gapability: Not evaluated by this

approval

Acoustic Rating: Not evaluated by this aoproval Movement Capability: Not evaluated by this

aooroval

This certificate is the property of Warrington Certification Limited, part of Exova (UK) Ltd. Registered office: Lochend lndustrial Estate, Newbridge, Midlothian, EH28 8PL, UK Registered in Scotland, No. SC 70429

certifke GERTIFICATE No CF 614

ASTROFLAME (FIRESEALS) LTD Astro Batt & Astro Coat

Pase 4ot ssigned 4V* lssued: 21" February 2008 Revised: 25th April 2012 Valid to: 1Oth April 2017

roval Matrix - U o 240 Minute Walls Product Name: Astro Batt & Astro Coat

Goating / WFT: Astro Batt or Astro CoaVlmm thick

Density: 140 kg/m3 min imum

Barrier Service Integrity lnsulation

Single layer (50 & 60

mm)

Cable Ladder (340 mm wide by 100 mm high max.) 240 minutes N/A

Cables up to 20 mm diameter 240 minutes N/A

Areas of seal without services 240 minutes 60 minutes

Double layer (100 & 120

mm)

Cable Ladder (340 mm wide by 100 mm high max.) 240 minutes 60 minutes

Cables up to 20 mm diameter 240 minutes 60 minutes

Areas of seal without services 240 minutes 240 minutes

Maximum aperture: 1000 mm high and 660 mm wide subjectto a maximum area of 0.6 m'. Multiple apertures must be separated by a minimum of 240 mm in concrete/mason ry constructions.

Walls

The walls shall be a minimum of 140 mm thick. The minimum density for the concrete or brick of the wall is 780kg/m3 and for walls made of concrete blocks is 600kg/m3. All concrete or masonry walls shall have at least he same fire rating as that required for the barrier.

Application Technique:

Concrete/mason ry walls: Boards tightly friction fitted into the aperture at mid-depth of the wall. Board joints and the board to aperture junction is sealed with Astro Batt or Astro Coat. Apertures for penetrating items are to be tightly fitting and be sealed with Astro Batt or Astro Coat and must be seoarated bv at least 240 mm.

Service Goat-Back : Not required U Value: I Not known

Service Support Requirements:

Services hould be rigidly supported via steel angles, hangars or channels, not further than 500 mm from the surface of the sealing system on both faces.

Resistance to Smoke: Not evaluated by this approval Weather Capability:

Not evaluated by this approval

Acoustic Rating: Not evaluated by this aooroval Movement Gapability:

Not evaluated by this aooroval

This certificate is the property of Warrington Certification Limited, part of Exova (UK) Ltd. Registered office: Lochend Industrial Estate, Newbridge, Midlothian, EH28 8PL, UK Registered in Scotland, No. SC 70429

certifire CERTIFICATE No CF 614

ASTROFLAME (FIRESEALS) LTD

Astro Batt & Astro Goat

Further Information

Further information regarding the details contained in this data sheet may be obtained from Astroflame Fireseals Ltd on 01329 844500.

Further information regarding CERTIFIRE certification and other approved products can be obtained from CERTIFIRE (Tel:01925 646777, website: www.warringtoncertification.com)

Page 5of 5 Signed ffiil^*- t

lssued: 21" February 2008 Revised: 25th Aoril 2012 Valid to: 1Oth Adril 2017

al Matrix - U o 120 Minute Floors Product Name: Astro Batt & Astro Coat

Coating / WFT: Astro Batt or Astro Coat /1 mm thick

Density: 140 kg/m3 min imum

Barrier Service Integrity Insulation

Double layer (100 & 120

mm)

Cable Ladder (340 mm wide by 100 mm high max.) 120 minutes 60 minutes

Cables up to 20 mm diameter 120 minutes 60 minutes

Areas of seal without services 120 minutes 120 minutes

Maximum aperture: 1200 mm long and 600 mm wide subject to a maximum area of 0.72 m'. Multiple apertures must be separated by a minimum of 240 mm in concrete constructions.

Floors

The f loors shal l be a minimum of 115 mm thick. The minimum density for the concrete floor is 780kg/m3. All concrete floors shall have at least the same fire rating as that required for the barrier.

Application Technique:

Goncrete floors: Boards cut to size (not jointed) and tightly friction fitted into the aperture at mid- depth of the wall. Board to aperture junction is sealed with Astro Batt or Astro Coat. Apertures for penetrating items are to be tightly fitting and be sealed with Astro Batt or Astro Coat and must be separated bv at least 240 mm.

Service Goat-Back : Not required U Value: I Not known

Seruice Support Requirements:

Services hould be rigidly supported via steel angles, hangars or channels, not further than 500 mm from the surface of the sealing system on both faces.

Resistance to Smoke:

Not evaluated by this approval Weather Capability:

Not evaluated by this approval

Acoustic Rating: Not evaluated by this approval Movement Gapability: Not evaluated by this

approval

This certificate is the property of Warrington Certification Limited, par-t of Exova (UK) Ltd. Registered office: Lochend Industrial Estate, Newbridge, Midlothian, EH28 8PL, UK Registered in Scotland, No. SC 70429

Ycertifire CERTI FIGATE OF APPROVAL

No GF 640

This is to certify that, in accordance with TS00: General Requirements for Certificaiton of Fire Protection Products

The undermentioned products of

ASTROFLAME (FTRESEALS) LTMTTED Unit 8 The lO Centre, Stephenson Road, Segensworth, Fareham, Hampshire PO155RU

Tel:01329 844500 Fax:01329 844600 lnt tel: +aa (0 1329 844500 Int fax: +aa (0 1329 844600

e-mail: [email protected] Web site: www.astroflame.com

Have been assessed against the requirements of the Technical Schedule(s) denoted below and are approved for use subject to the conditions

appended hereto:

CERTIFIED PRODUCT

Astro Intumastic (lntumescent Fire &

Acoustic Mastic)

TECHNIGAL SCHEDULE

TS40 Linear Gap Sealing Systems

Signed and sealed for and on behalf of GERTIFIRE

Sir Ken Knight Chairman - Management Council Page 1 of3

lssued: 18th August 2008 Valid to: 17th August 2013

@m This certificate is the property of Warrington Certification Limited, part of Bodycote Testing Limited Retistered oflice: Lochend Industrial Estate, Newbridte, Midlothian, EH28 8PL, UK. Registered in Scotland, No. SC 70429

CERTIFICATE No CF 640 ASTROFLAME (FTRESEALS) LTD

Astro Intumastic (lntumescent Fire & Acoustic Mastic)

1. This approval relates to the use of Astro lntumastic for the fire protection of movement joints within walls and floors. The detailed scope is given in the Approval Matrix included in this Certificate. This shows the thickness and acceptable services for Astro Intumastic Sealant .required to provide fire resistance periods in accordance with BS 476: Part20: 1987 of up to 240 minutes for wall/floor constructions.

2. This certification is designed to demonstrate compliance of the product or system specifically with Approved Document B (England and Wales), Section D of the Technical Standards (Scotland), Technical Booklet E (N. lreland). lf compliance is required to other regulatory or guidance documents there may be additional considerations or conflict to be taken into account.'

3. The product is approved on the basis of:

i) Initialtype testing ii) Audit testing at the frequency specified in TS40 iii) A design appraisal against TS40 iv) lnspection and surveillance of factory production control v) Certification of quality management system to ISO 9001: 2000

4. The concrete walls shall be at least 150mm thick and the floors at least 230mm thick and have at least the same fire rating as that required for the penetration seal.

5. Masonry and concrete gap faces will be within the density range of 450 to 2300kg/m3, and gap faces will be free from loose or flaking material.

6. Backing or support materials may be polyurethane or polyurethane foam, mineral or ceramic fibre insulation.

7. The approval relates to ongoing production. Product and/or its immediate packaging is identified with the manufacturers' name, the product name or number, the CERTIFIRE name or name and mark, together with the CERTIFIRE certificate number and application where appropriate.

Further information regarding the details contained in this data sheet may be obtained from Astroflame Fireseals Ltd on 01329 844500.

Further information regarding the CERTIFIRE certification and other approved products can be obtained from CERTIFIRE (Tel: 01925 646777).

lssued: 1 8n August 2008 Valid to: '1 7th August 2013

Page2of3Signed

Ycertifire

This certificate is the property of Warrington Certification Limited, part of Bodycote Testing Limited Registered office: Lochend Industrial Estate, Newbridge, Midlothian, EH28 8PL, UK. Reti$ered in Scotland, No. SC 70429

Ycertifire CERTIFICATE No CF 640

ASTROFLAME (FIRESEALS) LTD

Astro Intumastic (lntumescent Fire & Acoustic Mastic) - Approval Matrix

lssued: 18th August 2008 Valid to: 17m August 2013

Wall and Floor Installations Product Name Astro lntumastic Configuration Max. Joint

width (mm)

Minimum Seal Depth

{mm)

Backing Material

lntegrity (mins)

lnsulation (mins)

o

.9 o L

o c o O

ct B

Autoclaved aerated concrete/autoclaved

aerated concrete

20 1 0 Polyethylene 30 mm diameter

300 300

Autoclaved aerated concrete/autoclaved

aerated concrete

30 1 5 Polyethylene 40 mm diameter

300 210

Autoclaved aerated concrete/autoclaved

aerated concrete

40 20 Polyethylene 50 mm diameter

300 210

Autoclaved aerated concrete/autoclaved

aerated concrete

50 25 Polyethylene 60 mm diameter

300 210

BricUAutoclaved aerated concrete

1 5 1 0 Polyethylene 20 mm diameter

240 0

BricUautoclaved aerated concrete

25 1 0 Polyethylene 30 mm diameter

240 30

Steel/ aerated blockwork

30 1 5 Polyethylene 40 mm diameter

300 90

Steel/ aerated blockwork

50 25 Ethafoam 50 mm diameter

60 30

Hardwood/ aerated blockwork

50 25 Ethafoam 50 mm diameter

60 60

Softwood/ aerated blockwork

25 12 Ethafoam 30 mm diameter

30 30

o o o

o o O o -9 lr

Aerated concrete/ aerated concrete

20 1 0 Polyethylene 30 mm diameter

300 120

Aerated concrete/ aerated concrete

30 1 5 Polyethylene 40 mm diameter

300 60

Aerated concrete/ aerated concrete

40 20 Polyethylene 50 mm diameter

300 60

Aerated concrete/ aerated concrete

50 25 Polyethylene 60 mm diameter

300 210

Softwood/ aerated concrete

25 12 Ethafoam 30 mm diameter

30 30

Hardwood/ aerated concrete

50 25 Ethafoam 50 mm diameter

30 30

Steel/ aerated concrete

50 25 Ethafoam 50 mm diameter

60 60

Application Technique For good adhesion the surfaces of the building element shall be free of any dust or orease and be suitablv primed.

Resistance to Smoke: Not evaluated by this aooroval Weather Capability: Not evaluated by this

annroval

Acoustic Rating: R*38 G2;-7) in accordance with BS EN ISO 717-1 :1997

Movement Gapability: Not evaluated by this approval

Page3o f3S igned

This certificate is the property of Warrington Certification Limited, part of Bodycote Testing Limited ReSistered office: Lochend Industrial E*ate, Newbridge, Midlothian, EH28 8PL, UK. Registered in Scotland, No. SC 70429

TOIMIVUSDEKLARATSIOON

ASTRO INTU®

MASTIKS

Vastavalt Euroopa Parlamendi ja nõukogu ehitustoodete määruse nr 305/2011 lisale III

1121-CPR-JA5015

Tel: +44 (0) 1329 844500 Faks: +44 (0) 1329 844600 E-post: [email protected] Veebileht: www.astroflame.com

Astroflame Ltd Unit 8, The I O Centre

Stephenson Road Segensworth, Fareham Hampshire, PO15 5RU

Vuugi- ja pilutihendusmassid

Horisontaalsed ja vertikaalsed vuugid elastsetes seinakonstruktsioonides.

Kasutusvaldkond peab vastama ETA 14/0049 sisule.

Vuugi- ja pilutihendusmassid

Horisontaalsed ja vertikaalsed vuugid jäikades seinakonstruktsioonides, jäikades põranda- konstruktsioonides ning teras- ja puitkonstruktsioonides.

Kasutusvaldkond peab vastama ETA 14/0049 sisule.

Olulised omadused Omadused / ühtlustatud tehnilised andmed

Tuletundlikkus Klass F standardi EN13501-1 kohaselt

Tulepüsivus Tulepüsivusomadused ja kasutusvaldkond standardi EN 13051-2 kohaselt Vt ETA 14/0049 ptk 3.2, lisa C

Õhuläbilaskvus Katsetatud standardi EN 1026 kohaselt, vt ETA 14/0049 ptk 3.3

Ohtlikud ained Vt ETA 14/0049 ptk 3.5

Õhuheliisolatsioon Katsetatud standardite EN ISO 10140-2:2010, EN ISO 140-3, EN ISO 717-1 kohaselt. Vt ETA 14/0049 ptk 3.9, Rw (C;Ctr) = 38 (G;-2) dB

Hooldus ja vastupidavus Z1 (0/+400C) ette nähtud kasutamiseks suure niiskusega (85%) sisetingimustes EOTA tehnilise dokumentatsiooni TR024 kohaselt

Deformeeritavus Vastavalt standardile ISO 11600 : ISO 11600 - F - 12.5p.

Muud Ei kohaldata / omadused ei ole määratletud

1. Tootetüübi unikaalne tunnuskood: PYROC

2. Tüübi-, partii- või seerianumber p 11(4) kohaselt: Vt ETA 14/0049 : vt tootel olevat partiinumbrit.

3. Ehitustoote ettenähtud kasutusotstarve või -otstarbed vastavalt kohaldatavatele ühtlustatud tehnilistele andmetele: Tule levikut tõkestavad tooted vuukide ja pilude tihendamiseks, vt ETA 14/0049

4. Tootja nimi, registreeritud ärinimi või registreeritud kaubamärk ja kontaktaadress p 11(5) kohaselt: Astroflame Ltd, Unit 8, The I O Centre, Stephenson Road, Segensworth, Fareham Hampshire, PO15 5RU

5. Volitatud esindaja: EI KOHALDATA

6. Ehitustoote toimivuse püsivuse hindamise ja kontrollimise süsteem või süsteemid lisa V kohaselt: AVCP - System 1

7. Ühtlustatud standard: EI KOHALDATA

8. Euroopa tehniline tunnustusega ehitustoote toimivusdeklaratsiooni korral: Warrington Certification Limited andis välja Euroopa tehnilise tunnustuse ETA 14/0049, mis põhineb 2013. a. juunis väljaantud tuletõkketooteid käsitleva ETAG 026 osal 1 Üldteave ja 2011. a. augustis väljaantud tule levikut tõkestavaid tooteid käsitleva ETAG 026 osal 3 ning väljaantud vastavussertifikaadil 1121-CPR-JA5015

9. Deklareeritud omadused:

10. Punktides 1 ja 2 määratletud toote tehnilised omadused vastavad punktis 6 deklareeritud omadustele. Toimivusdek- laratsioon on välja antud punktis 4 nimetatud tootja ainuvastutusel.

Tootja eest ja nimel alla kirjutanud:

P. Kieser, tegevdirektor C. Dickens, müügidirektor

25/02/2014 25/02/2014C. DickenP. Kieser

ffi@Certificate G808/76088

The management system of

Astroflame Fire Seals Ltd. Unit 8, The I O Centre, Stephenson Road, Segensworth, Fareham,

Hampshire, P015 sRU, UK

has been assessed and certified as meeting the requirements of

ISO 9001:2008 For the following activities

Manufacture of passive fire protection products and distribution offire resistant products,

Further clarilications regarding the scope of this certificate and the applicability of ISO 9001:2008 requirements may be obtained by consulting the organisation

This certificate is valid from 05 November 2011 until 05 November 2014 and remains valid subject tosatisfactory surveillance audits.

Re certification audit due before 04 November 2014 lssue 3. Certified since 05 November 2008

Authorised by

SGS United Kingdom Ltd Systems & Services Certification Rossmore Business Park Ellesmere Port Cheshire CH65 3EN UK

t+44 (0)151 350-6666 t+44 (0)151 350-6600 www.sgs.com

scs 9001 -8 01 031

Page 1 of 1

This document is issued by the Company subjectto its Geneml Conditons of Certificalion Seruices accessible at w.sgs.cofiVterms-and-condilions.htn.

Atbniion is drawn to tE limitations of liatility, indemnification a d jurisdiclional issues established therein. The authenticity of this d@ument may be verified at

http:/iwww.sgs.com/clients/certified_clients.htm. Any unauthorized atteraton, forgery or falsificalion of fte conbnt or appearance ofhis document is unlawful

and offendeF may be prcsuted to the tulles1 extent of the |il.

w % sGg

005

PAISUV TULETÕKKE HERMEETIK ASTRO MASTIC.

Kõik tuletsooni avad ja praod j.n.e. peavad olema tulekindlalt täidetud vältimaks suitsu ,tule ja

kuumade gaaside tungimist teistesse ruumidesse.

ASTRO MASTIC´ut kasutatakse:

*vältimaks suitsu ,tule ja kuumade gaaside levikut hoones

*hoone väljapääsude tulekindluse tagamiseks võimalikult pikema aja jooksul

*põlengu tagajärgede vähendamiseks

*ventilatsiooni ja torustike puutumatuse tagamiseks ja tihendamiseks.

ASTRO MASTIC on vee ja akrüüli tuldtõkestavate ja paisuvate lisanditega hermeetik mis

sobib kasutada kuni 35 mm tule ja suitsubarjääri loomiseks seintes ja lagedes.Avade

tihendamiseks ümber akende ,uste,kaablite ja torude.

Elastne -20°C kuni 70°C.

Tule ja isolatsioonitõke kuni 4 (EI 240) tundi.

Ei sisalda halogeene, asbesti ,lahustit ega fiibrit.

Näriliste-,kahjurite- ja seentekindel.

Hea heliisolatsioon.

Pikaealine.Valge.

Pakend 310 ml.

PAIGALDUS

Kõik pinnad peavad olema puhtad tolmust,õlist ja muust mustusest.

Miinimum paigaldussügavus on 6 mm( vaata lisana olevat tabelit).Sügavamate avade puhul

paigalda ava täitmiseks kas tulekindlat vahtu ASTRO FR-EC või mineraalvatti ASTRO

BATT või muud mineraalvatti tihedusega 140Kg/m².Silu märja tööriistaga pinnad siledaks ja

lase kuivada.

Peale kuivamist ülevärvitav.

ASTRO MASTIC on toodetud EU-s ja tootja ASTROFLAME FIRESEALS Ltd. UK. omab

ISO EN 9001:2000 sertifikaati.

Tuletõkkesertifikaat : CC89629 .Katse teostaja BRE (UKAS BS Standard 476 part 20 ,EN

1366-4

Säilivusaeg 12 kuud Maaletooja: OÜ Polytrade ,Laki 15 12915 Tallinn ,+3726505659

Planungs-, Einbau- und Wartungs- anleitung für 1-flgl. Türen, rechts/links verwendbar

Brandschutz DIN 4102 Teil 5

Feuerschutztür/-klappe T30-1 H8-5 Diese Anleitung kann auch zum Einbau der

Mehrzwecktür MZ verwendet werden.

Diese Anleitung enthält den Zulassungsbescheid für eine Feuerschutztür H8-5

und muß dem Bauherrn ausgehändigt werden!

A rt

.- N

r. 69

41 03

-0 3.

03

Allgemeine Hinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 2

Teil I Brandschutz-Auflagen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 3 Drückergarnituren . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 5 Bodenanschlüsse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 6 Einbau mit Mauerankern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 6 Einbau mit Dübelankern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 7 Innenanschlag MZ-Tür . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 7 Band/Federband. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 8 Türschließer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 8 Dichtungen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 9 Regenleiste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 9 Gegenzarge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 9 Rauchschutz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 10

Teil II Wartungsanleitung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 10 Allgemeine bauaufsichtliche Zulassung. . . . . . . . . . . . . . . . . . . . . . . . . Seite 11

Allgemeine Hinweise – Diese Einbauanleitung stellt inhaltlich den derzeitigen Zulassungsstand dar. – Neben den speziellen Hinweisen gelten die Ausführungen der DIN 18 093, Ein-

bau von Feuerschutztüren mit. – Werden andere Zubehörbauteile, wie in dieser Einbauanleitung beschrieben,

z.B. Türschließer usw. verwendet, so sind die diesen Teilen beigefügten Einbau- anweisungen zu benutzen.

– Andere Zubehörbauteile dürfen nur verwendet werden, wenn deren Tauglich- keit, z.B. durch ein Allgemeines bauaufsichtliches Prüfungszeugnis nachgewie- sen ist und diese Bauteile gemäß den Forderungen der Bauregelliste gekenn- zeichnet sind.

– Technische Änderungen behalten wir uns vor. – Grundierte H8-5-Türelemente dürfen nur in trockenen Räumen, als Innen-

tür eingesetzt werden! – Für den Außeneinsatz dürfen nur verzinkte und grundierte (siehe Lackier-

hinweis Pkt. 9) Türen eingesetzt werden. 2

Inhalt

3

Teil I Feuerschutztüren sind nach der o.a. Zulassung, dieser Einbauanweisung und den Forderungen der DIN 18 093, Einbau von Feuerschutztüren, einzubauen.

Auflagen für Brandschutz:

Die gelieferten Produkte entsprechen der bauaufsichtlichen Zulassung. Änderungen dürfen nur im Rahmen der in der Mitteilung 2/96 des DIBt veröffentlichten: »Änderungen bei Feuer- schutzabschlüssen (Fassung Juni 1995)« vorgenommen werden.

– Feuerschutztüren müssen in eingebautem Zustand selbstschließend und mit für den bestimmungsgemäßen Gebrauch notwendigen Beschlägen ausgerüstet sein.

– Der Betreiber ist für den einwandfreien Zustand der Feuerschutztür verantwortlich. – Andere Beschläge, Drückergarnituren, Schlössser, Stangengriffe, Schließmittel, dürfen

nur verwendet werden, wenn Eignungsnachweise – Allgemeine bauaufsichtliche Prüfungs- zeugnisse – vorliegen und die diesen Teilen zugrundeliegenden Montageanweisungen beachtet werden.

– Dübel dürfen nur verwendet werden, wenn diese bauaufsichtlich zugelassen sind und unter Beachtung des Dübelgrundes und der Randabstände.

Tabelle 1: Zul. Wände nach oben genannter Zulassung

Nr. 1 Mauerwerk DIN 1053-1 mind. Wanddicke 115 mm Steinfestigkeitsklasse Mörtelgruppe mind. II mind. 12

Nr. 2 Beton DIN 1045 mind. Wanddicke 100 mm Festigkeitsklasse mind. B 15

Darstellung Ankerplan

ab Baurichtmaß-Breite > 875 mit Bodeneinstand

17 55

-2 13

0

635-1260 mit Bodeneinstand

4

1.

2.

Überprüfen der Einbausituation

– Ist die Wandbauart und -dicke zum Einbau der Tür geeignet?

– Ist die Höhenlage des Bodens bekannt?

– Welche Öffnungsrichtung ist vorgesehen?

– Soll die Tür nach innen oder außen öffnen?

– Sind Bauvorschriften zu beachten (z.B. mit oder ohne Schwelle)?

Beim Einbau zu beachten

– Die Luftspalten müssen korrekt eingehalten werden:

– bei Feuerschutztüren bei Feuerschutzklappen seitlich 4±1 seitlich Schloßseite 4±1 oben 6±1 seitlich Bandseite 3±1 unten 6±1 oben/unten 6±1

– Zargen sind mit Mörtel zu hinterfüllen und mindestens im Leibungsbereich bündig einzuputzen.

– Der Dübelanker am Kopfstab, bei allen Türbreiten größer BR 875 vorhanden, ist immer zu befestigen.

– bei Feuerschutzklappen ist auch der Dübelanker am Fußstab zu befestigen.

– Re/Li-verwendbare Türelemente können mit einem Bandrichteisen nachgerichtet und somit besser eingestellt werden.

Anbau der Drückergarnituren

➁ Vierkantstift in Schloßnuß einstecken

➂ Distanzstück in das Schloß einsetzen

➃ Profilzylinder in das Schloß einbauen

und

➄ Befestigungsschraube

oder

➅ Buntbart-Einsatz einstecken

und

➆ Befestigungsschraube eindrehen, Schloßfunktion prüfen (bitte auch beachten)

3.

15

➇ Stahlgrundschilder mit festdrehbarem Drücker auf Vierkantstift aufsetzen bei Ver- wendung eines Profilzylinders Fallverdeck ausbrechen

➈ Hülsenmutter von der Außenseite einsetzen

➉ von der Innenseite Senkschraube durch Distanzstück ➂ in die Hülsenmutter einstecken und festdrehen

Sechskantstiftschraube

mit

Sechskantstiftschlüssel festdrehen

Übersteckschild, wie in Abbildung gezeigt über den Drücker stecken und aufklipsen

Verschlußstopfen eindrücken

Buntbart-Klipp einrasten

Fallverdeck

5

11

12

13

14

15

16

16

6

Entfernen der Anschlagschwelle bei durchlaufendem Boden

Anschlagprofil mittels Zange vom Tür- blatt wegdrehend abbrechen.

4.

5. Einbau mit Mauerankern

– Kontrolle der Maueröffnung und Höhen- lage (Meterriß).

– Anlegen der Ankeraussparung. – Maueranker an der Zarge um ca. 90° um-

biegen. – Türelement mit geschlossenem Türblatt

in die Wandöffnung einstellen, nach dem Meterriß, lot- und waagerecht ausrichten.

– Luftspalte mittels Distanzstücken (bau- seits) einrichten.

– Tür provisorisch mit Draht oder Holz- keilen festsetzen.

– Anker mit Zementmörtel einmauern.

Achtung: Tür darf erst nach dem Abbinden des Mörtels geöffnet werden.

6.

7

Einbau mit Dübelankern

– Kombinierten Mauer-Dübelanker an der Zarge ausbiegen oder Dübellaschen an- schrauben.

– Türelement mit geschlossenem Türblatt in die Wandöffnung einstellen, nach dem Meterriß, lot- und waagerecht ausrichten.

– Luftspalte mittels Distanzstücken (bau- seits) einrichten.

– Mit Dübelbohrungen Ø 10 anbringen und Anker mittels bauaufsichtlich zugelasse- ner Dübel befestigen.

– Türblatt öffnen, Luftspalte und Funktion überprüfen.

7. Innenanschlag MZ-Türen nach innen öffnend

– Werden MZ-Türen nach innen öffnend eingebaut, so muß das Fußboden-Höhenniveau außenseitig niedriger sein bzw. bauseitig muß für das Ablaufen von Regenwasser gesorgt werden.

– Bei extremen Witterungsbedingungen (Schlagregen, Windlast etc.) empfiehlt sich gege- benenfalls die Nachrüstung mit einem als Zubehörteil erhältlichen Wetterschenkel oder Regenleiste.

mit Bodeneinstand

8

Band, Federband

Feuerschutztüren und -klappen sind werk- seitig jeweils mit einem KO-Band und einem Federband ausgestattet. Zum Ausbau des Türblattes sind die Band- bolzen zur Türmitte hin auszutreiben. Bei ge- spanntem Federband ist der Sperrstift zuvor zu entfernen (siehe Spannen des Feder- bandes).

Spannen des Federbandes

Zum Spannen des Federbandes ist, bei ge- schlossenem Türblatt, der Stellstift in eine Bohrung des Federbandkopfes einzustek- ken und durch Drehen vom Türblatt weg die Feder zu spannen und durch Einsetzen des Sperrstiftes in eine der Bohrungen an der mittleren Bandrolle in der gespannten Posi- tion zu halten. Die Vorspannung ist so einzu- stellen, daß das Türblatt aus einem Öffnungs- winkel von ca. 30° selbsttätig schließt.

Türschließer

Werden Türschließer verwendet, so sind diese nach den Einbauanweisungen des Herstellers zu montieren und zu benutzen.

8.

9. Farbbehandlung

Türblatt und Zarge sind mit umweltfreund- lichem EPOXI-Polyesterpulver grundiert. Bei Überlackierung Oberfläche anschleifen und gründlich reinigen. Endbehandlung direkt mit 2K-PUR-Decklackierung oder 2K-EPOXI-Haftgrund – lösungsmittelhaltig –

aufbringen und anschließend mit handels- üblichen Lacken streichen. Bei Außeneinsatz von MZ-Türen ist nach dieser Lackierempfehlung unbedingt zu ver- fahren.

9

Dichtungen:

Jede Tür/Klappe wird mit einer umlaufenden EPDM-Dichtung ausgeliefert. Vor dem Ein- ziehen der Dichtung ist gegebenenfalls die Dichtungsnut in der Zarge zu säubern. Bei Malerarbeiten ist die Dichtung zu entfernen und erst nach vollständigem Trocknen der Farbe wieder anzubringen.

Achtung: Diese Dichtung ist auf die Feuer- beanspruchung ausgelegt und geprüft. Ein Austauschen ist nur gegen die Originaldich- tung zulässig. Handelsübliche Farben sind mit der Dichtung verträglich. In Einzelfällen ist an den Anlageflächen eine geringfügige Farbveränderung der Lackoberfläche fest- gestellt worden.

11. Regenleiste

Regenleisten sind nur bei MZ-Türen erhält- lich. Diese werden bei Bedarf auf das Zargenoberteil aufgeklemmt. Die Regenleiste ist aufgrund des Transport- schutzes umgekehrt aufgesteckt.

12. Gegenzarge (Sonderausstattung)

Feuerschutztüren/-klappen dürfen mit Gegen- zargen ausgestattet werden. Die Montage er- folgt nach der diesen Zargen beigefügten Einbauanleitung.

10.

Teil II/Wartungsanleitung Um die einwandfreie Funktion der Feuerschutztüren und -klappen wie auch der MZ-Türen zu gewährleisten, ist eine mindestens einmal jährlich durchzuführende Kontrolle mit Besei- tigung festgestellter Mängel erforder- lich.

Allgemeiner Zustand

Sichtkontrolle von Türblatt und Zarge auf mechanische und Korrosionsschäden.

Drückergarnituren

Befestigung am Türblatt und Lagerung der Drücker prüfen. Schadhafte Drücker sind zu ersetzen.

Schloß

Kontrolle der Befestigungsschrauben, Ölen von Falle und Riegel, Kontrolle des Fallen- spiels, Funktionskontrolle. Bei zu großem Fallenspiel ist evtl. die Anlage an der Dich- tung nicht mehr gewährleistet. Schadhafte Teile sind auszutauschen.

Band/Federband

Kontrolle der Bandbefestigung an Türblatt und Zarge durchführen. Bandbolzen ölen. Federeinstellung überprüfen, gegebenenfalls neu einstellen (siehe Abschnitt 7). Schad- hafte Teile sind zu erneuern.

Türschließer

Befestigung an Türblatt und Zarge überprü- fen. Einstellung kontrollieren, gegebenenfalls neu einstellen. Schadhafte Teile sind zu er- neuern.

Dichtung

Dichtung auf Verschleiß und Beschädi- gungen überprüfen. Schadhafte Dichtung austauschen.

10

13. Rauchschutz

Die T 30-1 H 8-5 in Rauchschutzausführung muss grundsätzlich mit einer entsprechen- den Rauchschutzdichtung ausgeführt wer- den (siehe Zeichnung). Der Wechselwinkel darf nicht entfernt werden. Desweiteren müssen Rauchschutztüren im- mer mit einem zugelassenen Obertürschlie- ßer nach EN 1154 und Profilzylinder ausge- stattet werden. Gültige Bauvorschriften sind im Vorfeld zu beachten, insbesondere für die Verwendung von Bodenschwellen.

Feuerschutztür/-klappe T30-1 H8-5 Mehrzwecktür MZ

HÖRMANN KG Brandis

Z-6.12-1604

ttz Hagen

Urheberrechtlich geschützt: Nachdruck, auch auszugsweise, nur mit Genehmigung. Änderungen vorbehalten.

Hörmann KG Verkaufsgesellschaft 33803 Steinhagen/Westf. Upheiderweg 94–98 Tel. 05 21 04/915-0 A rt

.- N

r. 69

41 03

-0 3.

03

Hörmanni tuletõkkeuks T30-1 H8-5 ja tuletõkkeluuk T30-1 H8-5. Tulekindlus 30 min (EI 30)

Tuletõkkeluuk T30-1 H8-5 Võimalik värvida pärast paigaldamist

Standardkomplekt Ukseleht Paksus 45 mm Teraspleki paksus 0,9 mm, õhukese, mantelservaga, kivivilltäidis, ukseleht tugevdatud terasprofiilidega Paisuv tuletõkketihend üla- ja alaservas Pealispind: tsingitud, krunditud hallikasvalge pulbervärviga (vastab toonile RAL 9002) Leng Nurkleng 4-küljest, metalli paksus 2 mm, külge keevitatud kinnitusankrud. Tihend kõigil külgedel. Pealispind: tsingitud ja krunditud hallikasvalge pulbervärviga (RAL 9002) Lävepakk Nurklävepakk Võib paigaldada ilma lävepakuta. Alumine profiil on kergesti eemaldatav. Lukk Lukukorpus vastavalt DIN 18272 nõuetele, lukk on kohandatud eurosüdamikule Standardina plaatmuukvõtme kasutusvõimalus Lingikomplekt U-kujuline, musta värvi ümara profiiliga plastiklink koos pikliku kattekilbiga. Hinged 1 vedruhing ja 1 konstruktsiooniline uksehing (vastavalt DIN 18272 nõuetele) Sulgemine Vedruhing tagab ukse isesulgumise. Võimalik paigaldada uksesulgur Turvalisus 2 turvanaga Luukidel: kõrgusega kuni 1010 mm turvanaga ei ole; kõrgusega kuni 1260 mm on üks turvanaga ja kõrgusega alates 1250 mm 2 turvanaga Heliisolatsioon Rw.P 39 dB (koos lävepakuga) Soojusisolatsioon k = 1,7 W/ m2K (koos lävepakuga) Suitsukindlus vastavalt standardile DIN 18095 koos spetsiaalse tihendiga ja sulguriga vastavalt standardile DIN 18263

Sertifikaadi number: • Nr. Z-6.12-1604

Paigaldamine • Kiviseina, paksusega alates 115 mm • Betoonseina, paksusega alates 100 mm

Vasakukäeuks / paremakäeuks Ukse avamise ja sulgemise suuna saab valida paigalduskohas. Selleks tuleb uks vajaduse korral vertikaalsuunas ümber pöörata, muutmata turvanagade asendit.

Joonised: tuletõkkeuks T30-1 H8-5, tuletõkkeluuk T30 H8-5

Hörmanni tuletõkkeukse T30-1 H8-5 ja tuletõkkeluugi T30-1 H8-5. Tehnilised andmed

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su g

a 10

.0 4)

8 5

33 1

EE /P

Tr ük

ki m

is ku

up äe

v 03

.0 7

Erimõõtu uste suurusvahemi- kud (tellimusmõõt)

Laius 625 – 1000 mm Kõrgus 1750 – 2125 mm

Erimõõtu luukide suurusva- hemikud (tellimusmõõt)

Laius 625 – 1000 mm Kõrgus 800 – 1749 mm

Ukse standardmõõdud Luugi standardmõõdud Tellimusmõõt Ehituslik Puhas* Tellimusmõõt Ehituslik Puhas* (Tellimusmõõt) avamõõt läbikäiguava (Tellimusmõõt) avamõõt läbikäiguava Laius × kõrgus Laius × kõrgus Laius × kõrgus Laius × kõrgus Laius × kõrgus Laius × kõrgus

690 x 1995 700 × 2000 622 × 1961 690 × 800 700 × 810 622 × 732

790 × 1995 800 × 2000 722 × 1961 790 × 800 800 × 810 722 × 732

890 × 1995 900 × 2000 822 × 1961 890 × 1190 900 × 1200 822 × 1122

990 × 1995 1000 × 2000 922 × 1961

690 × 2095 700 × 2100 622 × 2061

790 × 2095 800 × 2100 722 × 2061

890 × 2095 900 × 2100 822 × 2061

990 × 2095 1000 × 2100 922 × 2061

* Kui avada uks 90˚ nurga all, väheneb läbikäiguava laius 25 mm võrra (võtmata arvesse lingikomplekti) Ilma lävepakuta

Alumine profiil on eemaldatav

Tihendiga lävepakk

OFFOFF

Lengid

E hi

tu sa

va m

õõ t

Te lli

m us

m õõ

t

Lä b

ik äi

g ua

va m

õõ t*

Ukselehe keskjoon

OFF OFF

Paigaldusankrutevaheline kaugus

Paigaldamine

29

35

7

48

2

28

35

7

48

2

10

1,5

M W

1 10

-4 50

Standardne nurkleng

Lisana võimalik tellida viimistlusprofiil, mis kinnitatakse kruvidega kolmest küljest, paksus 1,5 mm, tsingitud. Võimalik (MW): 110–450 mm paksusega seinale.

*Kui avada uks 90˚ nurga all, väheneb läbikäiguava laius 25 mm võrra (võtmata arvesse lingikomplekti)

Ehitusava mõõt

Tellimusmõõt Läbikäiguava mõõt*

Paigaldamine lengi külge keevitatud paigaldusankrutega