Päring EI30 tuleukse nõuetele vastavuse kohta

The test report is valid upon presentation of the complete content.

Publication of excerpts only with written consent by "F PLUS".

TESTING and RESEARCH

Laboratory: „F Plus“ OOD, ul. „Vitosha“, 2042 Kostenets, Sofiiska oblast

Office: bul. „Al.Stamboliyski“ 205, sgrada B, floor 3, off. 306B, Sofia 1000

Telephone: +359 878 112 112; e-mail: [email protected]; www.fplus-eu.com

TESR REPORT

№ TR-398-01/15.01.2024

Sponsor: TMС EKATERINOSLAVSKAYA DVERNAYA ARTEL LTD, Gagarina av. 97/44, Ukraine, 49010, Dnipro

Object: Doors, shutter assemblies, openable windows and conveyor systems Fire resistance

Single-leaf metal door named Construction exper” (CE)

Test method: BDS EN 1634-1:2014+A1:2018 Fire resistance and smoke control tests for door and shutter assemblies, openable windows and elements of building hardware - Part 1: Fire resistance test for door and shutter assemblies and openable windows

and

BDS EN 1363-1:2020 Fire resistance tests.Part 1 General requirements

Contents of the test report: 10 pages 7 annexes (40 pages)

1-st edition

Member

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CONTENTS

1. Description of the test specimen .......................................................................... 3

2. Producer .............................................................................................................. 5

3. Laboratory conducted the test .............................................................................. 5

4. Date of receipt of the test specimen ..................................................................... 5

5. Date of test ........................................................................................................... 5

6. Test conditions ..................................................................................................... 5

7. Test results .......................................................................................................... 6

8. Observed phenomena.......................................................................................... 8

9. Scope of direct application of the test results ....................................................... 8

Annex 1- Scheme of disposal of the thermocouples on the unexposed side

of the tested doors ............................................................................. 11

Annex 2- Conditions in furnace space ................................................................ 12

Annex 3- Temperatures on the unexposed side of the tested constructions ...... 14

Annex 4- Location and values of the measured clearances ............................... 21

Annex 5- Location and values of the measured deformations ............................ 22

Annex 6- Pictures from the test .......................................................................... 23

Annex 7- Technical specification ........................................................................ 25

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1. Description of the test specimen The single-leaf metal door set Construction Expert (CE) consists of a metal frame

with a threshold and a metal leaf. The door has dimensions (WxHxD) of 1140 mm x 2200 mm x 100 mm and a leaf thickness of 60 mm.

According to the technical specification provided by the applicant /annex 7/, the door leaf is metal with a rebate and has dimensions (WxHxD) of 1050 mm x 2120 mm x 60 mm. It consists of a base and a cover. The base of the leaf is made of 1.0 mm thick DC01 grade steel sheet, measuring 1020 mm x 2090 mm. The corners of the cover and the base, as well as the four sides of the leaf, are fixed with a continuous weld. The reinforcing slabs for the hinges are mounted to them in the same way. Eight M5 (DIN 928-8) nuts are welded to the leaf, 2 pcs. passive spikes - anti-penetration, reinforcing ribs in the leaf and lock boxes. The distance between the welding points should not exceed 120 mm. All weld seams are performed by semi-automatic arc welding in shielded gas using welding wire Sv-08G2S (Cв-08G2С) GOST 2246-70.

The leaf is reinforced with three transverse beams of dimensions (40 х 115) mm, located at a distance of 600 mm from the lower edge of the leaf, the second at 550 mm from the first and the third at 450 mm from the second, measured from the lower edges of the beams. The inside of the leaf, between the reinforcing beams, is filled with gypsum boards Promat brand, PROMATECT type, manufactured by Promat (Belgium) and stone wool. Stone wool type LYTX-312, LUYANG brand, manufactured by LUYANG ENERGY-SAVING MATERIALS CO. LTD (China). It has dimensions (WxH) 1200 mm x 600 mm, thickness 50 mm and density 80 kg/m3. It is glued to the metal sheet with glue brand Kleiberit, type 501.8 PUR, manufactured by the company Kleiberit SE & Co. KG (Germany). On the inner longitudinal edges, on the painted metal surface of the door leaf, sealing strip SAP 325 is glued. Glue 501.8 PUR was used for gluing. The sealing strip measures (11x2) mm, manufactured by HANGZHOU ZOINEN SEALING TECHNOLOGY LIMITED (China).

On both sides of the leaf, using Kleiberit brand glue, manufactured by the company Kleiberit SE & Co. KG (Germany) and screws outside with dimensions 3.5 x 10 mm and inside with dimensions (3.5 х 8) mm, one layer of wooden MDF boards with a thickness of 16 mm, density 800 kg/m3 are installed. The manufacturer of MDF boards is the company REZULT Ukraine LLC (MDF production plant in Korosten, Ukraine). MDF boards have dimensions: external (2120x1050x16) mm and internal (2085x1015x16) mm. The screws are located at a distance of 8 mm from the lower and upper edges of the leaf and the distance between the screws is 60 mm.

The MDF panels and cladding are covered with a decorative PVC foil with a thickness of 0.2 mm, manufactured by ZHEJIANG BIAOLONG NEW MATERIAL CO. LTD, China. The foil is mounted by vacuum pressing on MEKOL 1953 glue, manufactured by Mitol d.o.o. Sezana, Slovenia.

The door frame is metal, with a threshold, and is made of cold-rolled steel brand DC01 with a thickness of 1.8 mm.

The frame consists of two vertical beams, one upper beam and a threshold. The vertical beams have dimensions 2235 mm x 70 mm x 100 mm, and the horizontal beam- 1140 mm x 70 mm x 100 mm. Threshold has dimensions 1054mm x 57mm x 100mm The frame has the dimensions of the clear opening 1030 mm x 2100 mm and the construction opening 1140 mm x 2235 mm. It is also a welded structure by electric arc welding in accordance with GOST 14771-76 and GOST 14776-76. The beams of

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the frame are closed with a cover and a self-adhesive thermal insulation gasket with cross-sectional dimensions of 0.15 mm x 2 mm, manufactured by Xingtai Xinyuansitong Auto Parts Co Ltd (China). Covers are mounted by means of spot welding with at least three welding points on each side and a distance between welding points of not more than 120 mm On the vertical beams, by means of spot welding, the mounting plates and the adversaries of the locks are mounted.

The two vertical beams, the upper horizontal beam, the door threshold and the hinge stops are welded with a continuous seam along the adjacent surfaces.

The inside of the frame is insulated with stone wool, with a bulk density of 80 kg/m3, manufactured by DISCOR OOD (Ukraine).

The frame is powder-coated with RAL9005 paint based on polyester resin in an

amount of 0.8 kg and a layer thickness of 100 n. The paint is produced by LLC Powder Coating Ukraine (Ukraine).

The frame is lined with MDF boards with a thickness of 16 mm and dimensions: side (79 x 2145) mm, top (79 x 1214) mm. Manufacturer of MDF boards is "REZULT Ukraine" LLC, Korosten, Ukraine. The MDF boards are mounted using 3.5 mm x 10 mm screws, without the use of glue.

Along the perimeter of the frame, in the places of contact with the leaf, are installed:

- rubber seal type SAP 325 made of PVC-foam, with cross-sectional dimensions 12 mm x 8 mm, manufactured by HANGZHOU ZOINEN SEALING TECHNOLOGY LIMITED (China);

- self-adhesive fireproof gasket SAP 376 with cross-sectional dimensions 0.15 mm x 2 mm manufactured by Xingtai Xinyuansitong Auto Parts Co Ltd (China).

There are perforated holes in the frame for the adversaries of the locks and the passive spikes.

The total weight of the door /leaf + frame/ is 150,5 kg.

The door is additionally equipped with: Lock A TM Kale type lock, model 257L, manufactured by the company Kale Kilit

(Turkey) was used. The dimensions of the lock body are (210 x 110 x 28) mm It is mounted using screws with a milled head (M5 x 12) mm, manufactured by the company Kale Kilit. The lock is installed at a height of 771.5 mm from the top edge of the door leaf, in a box with an area of 300 mm x 28 mm.

The door is also equipped with a main cylinder lock type TM Kale, model 252R, manufactured by the company Kale Kilit (Turkey). The dimensions of the lock body are (140x110x28) mm. It is installed in a box with an area of 220 mm x 28 mm using screws with a milled head of dimensions (M5 x 12) mm, manufactured by the company Kale Kilit. The main lock is installed at a height of 1190.5 mm from the top edge of the door leaf.

Handle The lock is equipped with a handle with a metal core, type SAP 527, manufactured

by WENZHOU YIWAN TRADE CO. LTD (China). The handle is located at a height of 949.5 mm from the lower edge of the leaf.

Hinges The door leaf is mounted to the frame using 2 pcs. metal hinges model ASPECT,

manufactured by the company IP Kostenevich V.I. The hinges are made of a round

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metal rod with welded mounting plates (40x3) mm, manufactured by IP Kostenevich V.I. (Ukraine). They have overall dimensions Ø255 x 116 mm. The hinges are mounted by welding The lower hinge is 315 mm from the lower edge of the door leaf and the upper hinge is 330 mm from the upper edge of the door leaf measured from the lower edges of the hinges.

Passive spikes Passive spikes 2 pcs standard model, manufactured by Zhejiang Juli Industry &

Trade Co. Ltd. were used. They are 16 mm long with the visible part being 14 mm long and the tail being 2 mm long. The passive spikes are spaced 165 mm from the lower edge of the leaf and 165 mm from the upper edge of the leaf measured from their centers.

Mounting the frame to supporting structure The door frame is installed in a standard low-density massive structure with a

thickness of 200 mm, built from aerated concrete blocks, with a density 600 kg/m3. 6 pcs anchor bolts are welded on the metal frame attached to metal plates. The metal mounting plates are made of cold-rolled sheet metal with a thickness of 1 mm and dimensions (60x97) mm. They are located along the vertical members on the lock side at a distance of 213.5 mm from the bottom edge of the frame, 675.5 mm from the bottom plate and 1973.5 mm from the second plate. On the hinge side, the plates are spaced 213.5 mm from the bottom edge of the frame, 1128.5 mm from the bottom plate and 1973.5 mm from the second plate. They serve to fasten the door to the wall using anchor bolts with dimensions (10x132) mm. The anchor elements of the horizontal beam are missing. The distance between the supporting structure and the door frame is 20 mm. The frame, on the opposite side of the hinges, is turned over with aerated concrete blocks with thickness 70 mm.

This report contains details of the design, the test conditions and the results obtained, when tested in accordance with BDS EN 1363-1. Each significant deviation from sizes, installation, loading, stresses, and conditions on the edges or ends, except for the variations in the appropriate test method for the field of direct application, is not covered by this report.

2. Producer The manufacturer of the door is company TMС EKATERINOSLAVSKAYA

DVERNAYA ARTEL" LTD, Gagarina av. 97/44, Ukraine, 49010, Dnipro. 3. Laboratory conducted the test F PLUS OOD, ul. Vitosha, Kostenets 2042, Sofiiska oblast, NB No. 2548.

4.Date of receive of the test specimen Two doors were tested: specimen № 398-01 and № 398-02 received on

01.12.2023. Specimens are delivered and installed by the test applicant.

5.Date of test 13.12.2023

6.Test conditions Two doors were tested with standard fire impact, as required by paragraph 10.2.1.

of BDS EN 1634-1. The fire impact for specimen № 398-01 is on the side of the hinges, and for specimen № 398-02 it is on the opposite side of the hinges.The door was tested unlocked, without a key in the lock. The temperature in the furnace was measured with

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7 pcs. thermocouples type "K" /Tfur/ with construction described in BDS EN 1363-1, located uniformly over the area of the tested specimen.

During the test, in furnace space was maintained pressure of 12 Pa above atmospheric, height 1500 mm above the level of the neutral pressure, in accordance with paragraph 9.2 of BDS EN 1634-1+А1. The values for the maintained pressure were measured with a transducer with a time constant of 4 s. The data are presented graphically with a time step of 10 s. No additional processing of the measured pressure values was performed. Pressure values are rounded to 0.1 Pa.

The temperature on the surface of the unheated side of the construction was measured through thirty seven thermocouples /TC/ type K. Their location is shown in

annex 1. The measurements of ТС1ТС5 and ТС17ТС21 served to calculate the average temperature of the the tested door leaves..The maximum temperature on the

leaves of the specimens is determined from the indications of thermocouples ТС1ТС16

andТС17ТС27. Thermocouples ТС11÷ТС15 и ТС28ТС32 are located according to the requirement of the additional procedure for determining the maximum temperature

for I1. From the readings of thermocouples ТС33ТС37, the maximum temperature of the frameof specimen № 398-02 is determined.

The measurements of the clearances between the frame and the door leaf are made in accordance with the requirements of item 10.1.2., as the maximum distance between the measuring points is less than 700 mm. The measured values of the joints between the leaf and the door frame are without gasket installed and are given in annex 5.

Previously the door is subjected to 25 cycles of opening/closing for functionality (the leaf translates from fully closed to fully open position (30 ° with the door opening inwards) and allowed to close by means of the self-closing device). The measured maximum opening force of specimen № 398-01 was 34.23 N and that of specimen № 398-02 was 32.07 N.

The deformation during the test was measured as required by p. 9.3 of BDS EN 1364-1. The places of measurement and the measured values are given in annex 4.

The materials used in the installation, are conditioned in the test hall for no less than 12 days, at ambient temperature in the range (8÷24)°С and relative humidity (31.4÷52.2)%.

The initial temperature and humidity during the test were t=10ºС and Rh= 53.3% respectively.

7.Test results

№ Performance criterion Test results (value,

uncertainty)

Reported

performance

criterion

Limit value of the

performance criterion

according

1. Resistance to fire – specimen № 398-01

1.1. Intrgrity E

Time till : ignition of cotton pad;

- penetration of gap gauge;

- sustained flaming.

Up to 46 min

Up to 46 min

Up to 46 min

yes

no

yes

yes/no

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1.2. Insulation I

Main Procedure I2

- Average temperature tav .;

-Maximum temperature tmax

At 46 min

tav.: 42ºС Tini.+140ºС ≤ 150,0ºС

tmax.: 118ºС Tini.+180ºС ≤ 190,0ºС

Additional procedure I1

- Average temperature tav .; - Maximum temperature tmax.

At 46 min

tav.: 42ºС Tini.+140ºС ≤ 150,0ºС;

tmax.: 184ºС Tini.+180ºС ≤ 190,0ºС

1.3. Radiation W

- Measured value

- Value based on measured temperature

At 46 min

- ≤ 15 kW/m2

tmax.: 184ºС ≤ 300ºС

2. Resistance to fire - specimen № 398-02

2.1. Integrity E

Time till: ignition of cotton pad;

- penetration of gap gauge;

- sustained flaming.

Up to 46 min

Up to 46 min

Up to 46 min

no

no

no

yes/no

2.2. Isolation I

Main Procedure I2

- Average temperature tav.;

- Maximum temperature tmax;

- Maximum temperature tframe

At 46 min

tav.: 32ºС Tini.+140ºС ≤ 150,0ºС

tmax.: 172ºС tini.+180ºС ≤ 190,0ºС

tmax.: 126ºС tini.+360ºС ≤ 370,0ºС

Additional procedure I1

Average temperature tav.;

- Maximum temperature tmax;

- Maximum temperature tframe

At 46 min

tav.: 126ºС tini.+140ºС ≤ 150,0ºС;

tmax.: 132ºС tini.+180ºС ≤ 190,0ºС

tmax.: 126ºС tini.+180ºС ≤ 190,0ºС

2.3. Radiation W

- Measured value

- Value based on measured temperature

At 46 min - ≤ 15 kW/m2

tmax.: 184ºС ≤ 300ºС

Notes: 1. Due to the nature of the tests of fire resistance and consequent difficulties in quantifying the budget in measuring the duration

of resistance to fire, it is not possible to estimate the uncertainty of the results. 2. The test specimens are provided by the test applicant and the laboratory is not responsible for the test product or construction

declared by the applicant, as well as for the information submitted by the applicant which cannot be identified by the laboratory before, during and after the test.

3. The test results apply only to the tested specimens. 4. Extracts from the test report may not be reproduced without written consent of Laboratory for Testing & Research "F PLUS".

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8. Observed phenomena

2nd min- release of smoke in the area at the additional lock of the two specimens; 11th min- deformation of the upper edge of the frame from the wall of specimen №

398-02; 18th min- release of smoke between leaf/frame in the area of the upper edges of

the doors; 23rd min- deformation of the lower end of the frame from the wall of specimen №

398-02; 46th min- Ignition of a cotton pad- sspecimen № 398-02. End of test due to passed

integrity and insulation criteria.

From the beginning to the end of the test, periodic checks were made with a cotton pad.

9 .Scope of direct application of the test results

The field of direct application defines the permissible changes to the test

specimen, followed by the successful fire resistance test. These variations can be

applied automatically without the need for the sponsor to seek additional evaluation,

calculation or approval.

NOTE: When extended product size requirements are envisaged, the dimensions of

certain components within the test specimen can be less than those intended to be used at full

size in order to maximize the extrapolation of the test results by modelling the interaction

between components at the same scale.

Unless otherwise stated in the following text, the materials and construction of the

door set must be the same as those tested. The number of leaves and the mode of

action (one leaf door, rotating on hinged) should be no different.

- Metal construction

The dimensions of the metal lining around the frames can be increased to accommodate the increased thickness of the supporting structure. The thickness of the metal can also be increased up to 25%.

The type of metal must not be different from the one tested. The number of reinforcing details for non-insulated doors and the number and type

of fastening elements of such details within the finished panel may be increased in proportion to the increase in size, but shall not be less.

- Decorative finishes:

= Where the paint finish is not expected to contribute to the fire resistance of the door, alternative paints are acceptable and may be added to door leaves or frames for which unfinished test specimens were tested;

= Decorative laminates and timber veneers up to 1.5 mm thick can be added to the front side (but not to the edges) of doors which satisfy the insulating criteria (by normal or additional procedure).

= Decorative laminates and wood veneers exceeding 1.5 mm thick must be tested as part of the test specimen. For door sets tested with 16mm decorative laminated sides, the only possible differences should be within the same material types and thicknesses (eg for colour, pattern, manufacturer).

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- Fasteners

The number of fasteners per unit length used to attach doorsets to supporting

constructions may be increased, but should not be reduced and the distance between

the fasteners may be less, but should not be greater.

- Building hardware

The number of hinges and hinge bolts can be increased, but should not be

reduced.

NOTE: The number of the movement restraints, such as locks and latches, is not covered by the direct

application.

- Permissible dimensional changes

Based on the results obtained, the following changes in dimensions are

permissible:

For classification EI245 (EI145) including, with two-sided fire impact, the structure

can be classified in category "A". On this basis, it is allowed:

= reduction to 50% of the width and 75% of the height of the test specimen

For classifications ≤ EI230 (≤ EI130), with two-sided fire impact, the structure is

classified in category "B". On this basis, it is allowed:

= reduction to 50% of the width and 75% of the height of the test specimen;

= increase up to 15% in height, 15% in width and 20% in area.

- For door sets of smaller sizes, the relative placement of movement restraints

(e.g. locks, hinges, etc.) shall remain the same as tested, or any change in clearances

between them shall be limited to the same percentage reduction as reducing the

dimensions of the test specimen.

- The following must also apply to larger doorsets:

a) the height of the latch above floor level shall be equal to or greater than than the tested height , and such increase in height shall be at least proportional to the increase in door height;

b) the distance of the top hinge from the upper end of door leaf shall be equal to or less than that tested;

c) the distance of the lowest hinge from the lower end of the door leaf shall be equal to or less than that tested.

The maximum size of the main clearances (p) is as follows:

- opening inwards: upper side- 5.2 mm; on the side of the hinges- 4.2 mm and on the side of the lock- 4.4 mm;

- opening outside: upper side - 5.4 mm; on the side of the hinges- 4.2 mm and on the side of the lock- 4.6 mm.

- Standard solid low-density supporting construction

The fire resistance of a doorset tested in a solid standard supporting construction

with a low density, as defined in EN 1363-1, may be applied to a doorset mounted in the

same way in a wall, provided that the density and thickness of the wall are equal to or

greater than those in which the doorset has been tested.

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The fire resistance of a door is only applicable to a door installed in a partition with

a fire resistance equal to or greater than that of the partition in which it is tested. The fire

resistance of the partition must be established separately in a preliminary test.

Head of test: Director of BTR: /Konstantin Uzunov/ /Assoc. Proff. Eng. Detelin Spassov, PhD/

This report was issued in Bulgarian and English languages. By established distinction between both reports the Bulgarian one is valid.

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Annex 1- Scheme of disposal of the thermocouples on the unexposed side of the

tested doors

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Annex 2 – Conditions in furnace space

Time Tfur 1 Tfur 2 Tfur 3 Tfur 4 Tfur 5 Tfur 6 Tfur 7 Tfur_av. de dlim

min °С °С °С °С °С °С °С °С % %

0 10 10 11 10 9 10 10 10 49,7 -

1 363 278 340 256 281 174 191 269 23,0 -

2 498 422 487 341 385 326 279 391 12,0 -

3 588 488 584 429 488 442 382 486 3,3 -

4 626 562 639 514 573 500 465 554 -1,9 -

5 653 585 622 528 596 533 507 575 0,2 15,0

6 668 603 627 528 602 553 520 586 2,8 15,0

7 679 615 646 548 607 567 538 600 4,1 15,0

8 683 592 654 580 582 589 575 608 5,8 15,0

9 690 592 678 583 582 598 584 615 7,2 15,0

10 706 624 663 619 623 625 615 639 5,8 15,0

11 722 628 675 625 632 654 621 651 6,0 14,5

12 736 634 687 629 638 672 628 661 6,4 14,0

13 751 654 700 657 668 682 649 680 5,2 13,5

14 767 676 698 680 700 688 662 696 4,4 13,0

15 777 659 707 672 692 689 650 692 6,3 12,5

16 788 663 728 688 719 697 659 706 5,6 12,0

17 794 672 738 701 736 714 670 718 5,2 11,5

18 801 680 746 711 747 720 680 726 5,1 11,0

19 809 692 750 724 755 729 693 736 4,9 10,5

20 815 705 763 740 763 735 709 747 4,4 10,0

21 822 715 774 752 774 744 720 757 4,0 9,5

22 828 723 783 760 784 752 729 766 3,8 9,0

23 833 731 791 767 792 753 736 772 3,8 8,5

24 842 738 800 774 800 764 745 781 3,5 8,0

25 851 744 808 780 806 770 751 787 3,4 7,5

26 855 751 815 786 813 779 759 794 3,2 7,0

27 861 756 821 792 819 785 766 800 3,2 6,5

28 863 759 830 796 826 791 776 806 3,1 6,0

29 871 764 840 805 835 798 784 814 2,7 5,5

30 876 770 849 812 843 803 790 821 2,5 5,0

31 880 781 854 815 848 806 796 826 2,5 4,9

32 883 785 860 820 853 812 801 831 2,4 4,8

33 886 790 865 821 858 816 802 834 2,6 4,8

34 892 794 869 826 860 817 805 838 2,6 4,7

35 893 802 873 831 865 825 811 843 2,5 4,6

36 900 809 876 833 871 828 818 848 2,4 4,5

37 903 818 878 840 875 833 826 853 2,3 4,4

38 906 824 883 841 883 835 831 858 2,2 4,3

39 910 830 891 844 888 837 833 862 2,1 4,3

40 914 834 894 841 895 843 842 866 2,1 4,2

41 917 839 897 845 897 847 850 870 2,0 4,1

42 920 845 901 850 903 850 856 875 1,9 4,0

43 922 848 903 853 905 854 863 878 1,9 3,9

44 925 850 909 856 909 851 869 881 2,0 3,8

45 929 857 913 859 914 860 876 887 1,7 3,8

46 931 861 917 862 919 863 882 891 1,6 3,7

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Continuation of annex 2

Deviation

Temperature in furnace space

Pressure in furnace space

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Annex 3- Temperatures of the unheated side of the spacimens

Time

Door leaf - specimen № 398-01

Main Procedure Additional procedure

TC1 TC2 TC3 TC4 TC5 Тav. TC 6 TC7 TC8 TC9 TC10 TC11 TC12 TC13 TC14 TC15 TC16

min °С °С °С °С °С °С °С °С °С °С °С °С °С °С °С °С °С

0 11 10 10 11 10 10 11 11 12 12 10 10 11 9 10 10 10

1 11 10 9 11 10 10 10 11 12 12 10 10 11 9 10 10 10

2 11 10 9 11 10 10 11 11 12 12 10 10 10 9 10 10 11

3 11 10 10 11 10 10 10 11 12 11 10 9 10 9 10 10 12

4 11 10 10 11 10 10 10 11 12 11 10 10 11 9 10 10 15

5 11 10 10 11 10 11 10 11 12 11 10 10 11 10 10 10 18

6 11 10 10 11 10 11 11 11 12 12 10 10 11 10 10 10 21

7 11 10 10 11 10 11 11 11 12 12 11 10 12 10 10 11 24

8 12 10 10 12 11 11 11 11 12 12 11 10 12 10 10 11 26

9 12 10 10 12 11 11 11 12 13 12 11 11 13 10 10 12 29

10 12 10 10 12 11 11 11 12 12 12 11 11 13 11 10 14 31

11 11 10 10 11 11 11 10 12 12 12 12 11 15 11 11 24 34

12 12 10 10 12 11 11 11 12 12 13 14 12 18 12 13 30 37

13 12 10 10 12 11 11 11 12 12 13 15 13 22 13 15 38 38

14 12 10 10 12 11 11 11 13 13 14 16 14 28 15 18 46 40

15 12 10 10 12 11 11 11 13 13 14 17 15 34 16 21 48 43

16 12 10 10 12 11 11 11 15 13 15 19 15 39 18 23 53 44

17 12 10 10 11 11 11 11 19 13 15 20 16 44 19 27 56 47

18 12 11 10 12 11 11 11 23 14 16 22 17 47 21 31 57 50

19 12 11 11 12 11 11 11 27 14 17 23 17 50 23 34 57 51

20 12 11 11 12 11 11 11 33 14 17 25 17 52 24 37 58 52

21 12 11 11 12 11 11 11 43 14 17 27 18 57 27 44 61 54

22 12 11 11 12 11 12 11 46 14 18 29 19 59 29 61 62 54

23 13 11 12 12 11 12 12 49 15 18 30 20 75 33 74 61 54

24 13 11 12 12 11 12 12 53 15 19 30 21 68 35 79 62 56

25 13 12 13 12 11 12 12 57 16 20 31 22 69 75 83 63 56

26 13 12 13 12 11 12 12 60 17 21 36 23 71 68 86 67 54

27 13 13 14 12 12 13 12 61 18 22 38 25 74 67 87 73 55

28 14 14 15 13 13 14 13 63 19 24 40 28 79 65 89 78 56

29 13 13 16 13 12 14 13 66 19 25 42 30 85 66 86 80 58

30 14 14 16 13 12 14 14 69 19 27 46 34 92 65 86 82 58

31 15 15 18 14 14 15 15 74 20 30 43 38 99 65 85 85 57

32 15 14 18 13 13 15 16 77 20 29 41 40 105 65 84 78 58

33 17 16 20 14 15 16 19 83 22 31 43 45 110 67 89 90 63

34 19 17 21 15 16 17 21 87 23 34 44 49 114 68 91 89 65

35 22 19 24 16 18 20 24 91 25 38 47 54 118 71 92 94 67

36 25 21 26 18 21 22 27 94 27 41 51 59 121 74 95 104 68

37 28 24 29 20 23 25 30 101 29 43 54 67 125 76 99 113 67

38 29 26 30 21 25 26 32 106 30 44 57 70 128 78 101 129 67

39 32 29 33 23 27 29 34 112 32 44 62 78 132 82 103 142 66

40 35 31 35 25 30 31 37 116 34 45 67 86 137 89 105 152 66

41 37 34 37 27 32 33 39 116 36 47 71 94 142 98 109 159 68

42 39 36 39 29 35 36 41 116 38 51 74 99 149 105 113 165 71

43 41 38 41 31 37 37 43 116 40 53 78 103 154 110 116 169 72

44 43 40 42 33 38 39 45 117 42 56 80 106 159 114 120 173 74

45 44 42 44 35 40 41 47 117 44 59 81 108 164 115 126 179 74

46 46 43 45 36 41 42 48 118 46 61 82 109 168 114 131 184 74

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Continuation of annex 3

Average temperature of unheated door side, specimen № 398-01

Maximum temperature of the unheated side of the door, specimen № 398-01

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Continuation of annex 3

Maximum temperature on the unheated side of the door (additional procedure I1), specimen №398-01

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Continuation of annex 3

Time

Door leaf specimen № 398-02

Main Procedure

TC17 TC18 TC19 TC20 TC21 Тav. TC 22 TC23 TC24 TC25 TC26 TC27

min °С °С °С °С °С °С °С °С °С °С °С °С

0 12 11 10 10 11 11 11 12 11 11 10 11

1 12 11 10 13 12 11 11 15 11 13 12 12

2 12 10 10 13 11 11 11 14 12 13 12 12

3 12 10 10 13 11 11 11 14 13 13 12 12

4 12 10 10 13 11 11 11 15 13 14 12 12

5 12 10 10 13 11 11 11 15 14 14 12 12

6 12 10 11 13 11 11 12 15 14 14 12 13

7 12 11 11 13 12 12 12 16 14 14 13 13

8 12 11 11 13 12 12 12 16 14 14 13 13

9 12 11 11 13 12 12 12 17 14 14 13 13

10 12 11 11 13 12 12 12 17 15 14 13 13

11 12 11 11 13 12 12 12 19 15 14 13 13

12 13 11 11 14 12 12 12 22 16 15 13 13

13 13 12 12 14 13 13 13 26 17 15 14 14

14 13 11 12 14 12 13 13 32 19 15 13 14

15 13 12 12 14 13 13 13 38 20 15 14 14

16 14 12 12 15 13 13 13 43 22 16 14 14

17 14 12 12 15 13 13 13 48 23 16 14 14

18 15 13 13 16 14 14 14 51 25 17 15 15

19 15 13 13 16 14 14 14 54 27 17 15 15

20 16 13 13 17 14 15 14 56 28 18 15 15

21 17 14 14 18 15 15 15 61 31 19 16 16

22 18 15 14 19 16 16 15 63 33 20 17 16

23 18 15 15 19 16 17 16 79 37 20 17 17

24 19 16 15 20 17 17 16 72 39 21 18 17

25 20 17 16 21 18 18 17 73 79 22 19 18

26 20 17 17 21 18 19 18 75 72 22 19 19

27 21 18 18 22 19 20 19 78 71 23 20 20

28 23 19 19 24 20 21 20 83 69 25 21 21

29 23 20 19 24 21 21 20 89 70 25 22 21

30 23 20 19 24 21 22 20 96 69 25 22 21

31 25 22 20 26 23 23 21 103 69 27 24 22

32 25 22 20 26 23 23 21 109 69 27 24 22

33 26 23 22 27 24 25 23 114 71 28 25 24

34 27 24 22 28 25 25 23 118 72 29 26 24

35 28 25 23 29 26 26 24 122 75 30 27 25

36 29 26 23 30 27 27 24 125 78 31 28 25

37 30 27 24 31 28 28 25 129 80 32 29 26

38 30 27 24 31 28 28 25 132 82 32 29 26

39 31 28 25 32 29 29 26 136 86 33 30 27

40 31 28 25 32 29 29 26 141 93 33 30 27

41 32 29 26 33 30 30 27 146 102 34 31 28

42 32 29 26 33 30 30 27 153 109 34 31 28

43 33 30 27 34 31 31 28 158 114 35 32 29

44 33 30 27 34 31 31 28 163 118 35 32 29

45 34 31 28 35 32 32 29 168 119 36 33 30

46 33 32 28 34 33 32 29 172 118 35 34 30

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Continuation of annex 3

Time

Specimen № 398-02

Additional procedure Frame

TC28 TC29 TC30 TC31 TC32 TC33 TC34 TC35 TC36 TC37

min °С °С °С °С °С °С °С °С °С °С

0 10 10 10 10 10 11 10 10 10 10

1 13 12 10 10 10 11 10 10 10 10

2 15 12 10 10 10 11 10 9 10 10

3 15 14 10 10 10 10 10 10 10 10

4 16 14 10 10 10 11 11 10 11 10

5 16 15 10 10 10 12 11 10 11 10

6 16 15 10 10 10 11 11 10 10 10

7 17 15 10 10 10 12 11 10 10 10

8 17 15 10 10 10 11 10 10 10 10

9 18 15 10 10 11 12 11 11 11 10

10 18 16 10 11 11 11 11 10 11 10

11 20 16 10 11 11 12 13 11 11 10

12 23 17 10 11 11 13 15 12 12 10

13 27 18 11 11 12 13 20 13 13 10

14 33 20 11 12 12 15 23 14 15 10

15 39 21 12 12 14 16 26 15 16 11

16 44 23 13 13 15 16 31 16 17 11

17 49 24 13 12 16 16 36 18 18 12

18 52 26 15 13 17 17 39 21 21 13

19 55 28 17 13 19 18 44 24 23 13

20 57 29 19 14 21 20 47 27 25 14

21 62 32 20 14 22 21 47 28 27 15

22 64 34 22 16 24 21 47 29 28 16

23 80 38 23 16 26 23 46 31 31 16

24 73 40 24 13 27 24 43 32 32 17

25 74 80 25 15 28 25 41 33 33 19

26 76 73 27 20 30 26 40 35 34 19

27 79 72 29 17 32 27 40 35 35 20

28 84 70 30 24 34 29 42 39 37 22

29 90 71 31 18 35 31 41 40 39 23

30 97 70 32 19 36 31 44 40 40 24

31 104 70 34 26 38 33 48 42 43 26

32 110 70 35 21 39 35 51 43 46 28

33 115 72 36 22 41 37 55 44 49 29

34 119 73 37 19 42 38 63 46 53 31

35 123 76 37 20 45 40 68 48 57 33

36 126 79 39 21 46 42 71 50 61 36

37 130 81 39 21 48 43 76 52 68 39

38 133 83 39 22 49 44 68 52 71 40

39 137 87 41 23 52 46 79 55 77 44

40 142 94 42 28 53 48 88 58 84 47

41 147 103 43 24 55 51 91 60 90 51

42 154 110 44 24 58 52 91 61 90 53

43 159 115 45 26 59 54 92 63 92 56

44 164 119 46 29 62 56 110 64 93 59

45 169 123 47 28 64 59 119 67 94 62

46 173 125 48 27 66 62 126 69 94 64

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Continuation of annex 3

Average temperature of unheated door side, specimen №398-02

Maximum temperature on the unheated side of the door specimen № 398-02

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Continuation of annex 3

Maximum temperature on the unheated side of the door, specimen № 398-02

Maximum frame temperature on unheated side (additional procedure I1), specimen №

398-02

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Anneix 4 – Locations and values of the measured clearances

Locations of measurement

Values of measured main clearances (p) without gasket

Place of measurement

1 2 3

Maximum measured value (а)

Measured average value (c)

Calculated maximum

value (x)

Specimen № 398-01

Threshold - - - - - -

Upper side 3,1 3,0 3,2 3,2 3,1 5,2

On the hinge side 2,1 2,2 2,3 2,3 2,2 4,2

On the lock side 2,2 2,3 2,4 2,4 2,3 4,4

Place of measurement

1 2 3

Maximum measured value (а)

Measured average value (c)

Calculated maximum

value (x)

Образец № 398-02

Threshold - - - - - -

Upper side 3,3 3,5 3,4 3,5 3,4 5,4

On the hinge side 1,4 2,0 2,5 2,5 2,0 4,2

On the lock side 2,2 2,6 2,7 2,7 2,5 4,6

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Annex 5 – Places and values of the measured deformations

Values of the measured deformations

Measurement points

Time, min Measurement points

Time, min

15 30 45 15 30 45

А, mm -6 -12 -15 А1, mm 0 18 55

B, mm -5 -5 -12 B1, mm 0 10 30

C, mm -6 -10 -10 C1, mm 8 20 34

D, mm -2 -2 -2 D1, mm 6 9 13

E, mm -7 -19 -33 E1, mm -9 -9 -1

F, mm -4 -24 -23 F1, mm 0 15 50

G, mm - - - G1, mm -1 0 -1

"-" deformation towards the furnace space;

"+" deformation in direction opposite to the furnace space

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Annex 6 - Pictures from the conducted test

Pictures 1 and 2. Preparation of the specimen

Pictures 3 and 4. Preparation of the specimen

Pictures 5 and 6. Preparation of the specimen

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Continuation of annex 6

Pictures 7 and 8. During the test

Pictures 9 and 10 During the test

Pictures 11 and 12. After the test

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Annex 7 – Technical specification

Dimensions in mm

a) view from the hinge side (outside) b) view from the side opposite the hinge (internal)

1. FRAME 1170×2200, S100, R 12. Main lock model Calais, type 252

2. Leaf 1020×2090, S60, R 13. Auxiliary lock model Kale, type 257

3. Lid 14. Latch adjustment plate model EK-01

4. External MDF cladding of the door 15. Type 526 handle set

5 Internal MDF cladding of the door 16. Lock for main lockSAP 102/18

6. Vertical cladding on the side of the lock 17. Lock for auxiliary lock SAP 203

7Vertical cladding on the side of the hinges 18. Cylinder 50×50

8 . Horizontal cladding upper part of the leaf 19. Stone wool 80 kg/m3

9 Screw М5×12 DIN 965 20. Sealing strip SAP 325

`0 Self-tapping screw 3,5×10 DIN 9100 21. Sealing stripSAP 376

. 11 Nit 4.0×10 DIN 7337

Fig. 1. Door, right turn. General installation drawing

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Continuation of annex 7

Dimensions in mm

c) top view of door set

d) detailed section D-D

e) detailed section E-E

Fig. 2. Detail cuts of the door

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Continuation of annex 7 Dimensions in mm

1. Vertical beam on the side of the lock - 1 pc. 2. Vertical beam on the side of the hinge-1 pc. 3. Horizontal beam of the frame -1 pc. 4. Door threshold-1 pc. 5. Mounting plate - 6 pcs. 6. Covering boxes for the openings of the locks - 2 pcs. 7. Threshold cover - 1 pc. 8. Hinge limiter - 4 pcs. 9. Thermal insulation molding on the side of the lock - 1 pc. 10. Heat-insulating covering molding on the side of the hinges-1 pc. 11. Heat-insulating covering molding on the upper beam of the frame - 1 pc. 12. Frame hinges with plastic cover - 2 pcs. 13. Stone wool 80 kg/m3

Fig. 3. Door frame, right turn. General installation drawing

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Continuation of annex 7 Dimensions in mm

а) Hinge with plastic cover

b) detailed section С-С

c) Detailed section D-D

d) Detailed section E-E

e) Detailed section F-F

f) Detailed section G-G

Fig. 4. Detailed sections of the case

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Continuation of annex 7

Dimensions in mm

Fig. 5. Frame - view from the side of closure

Fig. 6. Frame - view from the side of the hinges

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Continuation of annex 7

Dimensions in mm

*Reference dimensions

Fig. 7. Case - top view

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Continuation of annex 7

Dimensions in mm

*Reference dimensions

Fig. 8. Door threshold

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Continuation of annex 7

Dimensions in mm

Fig. 9. Mounting plate

Fig. 10. Covering box for the openings of the passive spikes

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Continuation of annex 7

Dimensions in mm

Fig. 11. Lower cover of the door threshold

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Continuation of annex 7

Dimensions in mm

Fig. 12. Hinge limiter

Fig. 13. Strip of the upper beam (for a closed heat-insulated design)

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Continuation of annex 7 Dimensions in mm

Fig. 14. A strip on the side of the locks (for a

closed heat-insulated design)

Fig. 15. A strip on the side of the

lhinges (for a closed heat-insulated

design)

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Continuation of annex 7 Dimensions in mm

1. Base of the leaf - 1 pc. 8. Box for the main lock 252 -1 pc.

2. Cover of the leaf - 1 pc. 9. Box for additional lock 257 -1 pc.

3. Threshold profile - 1 pc. 10. Reinforcement plate on the hinges - 2 pcs.

4. Profile on the side of the lock - 1 pc. 11. Rib for strengthening the hinge - 2 pcs.

5. Profile on the side of the hinge - 1 pc. 12. Weld nut М5 DIN 928 - 8 pcs.

6. Profile on the upper side -1 pc. 13. Passive spikes (anti-burglary)– 2 pcs.

7. Reinforcing profiles in the leaf - 3 pcs. 14. Hinges with plastic cover -2 pcs.

Fig. 16. Door leaf, right opening. General mauntinginstallation drawing

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Continuation of annex 7

Dimensions in mm

а) Detailed section A-A

b) Detailed section B-B

c) Detail 13 (passive

spike)

d) Detail 14 (hinge)

e) Detailed section С-

С

f) Detailed

section D-D

g) Detailed section E-E

h) Detailed section F-F

i) Detailed section G-G

j) Detailed

section H

k) Detailed section H-H

l) Back view

Fig. 17. Detail sections of the door leaf

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Continuation of annex 7

Dimensions in mm

а) Detailed section A

а) Detailed section B

а) Detailed section C

c) Detailed section D

d) Detailed

section E

e) Detailed section F-F

f) Detailed

section G-G

Fig. 18. Door leaf

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Continuation of annex 7

Dimensions in mm

Fig. 19. Door leaf- top view

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Continuation of annex 7

Dimensions in mm

Fig. 20. Leaf - view from the door threshold

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Continuation of annex 7

Dimensions in mm

Fig. 21. Leaf- view from the closing side

*Reference dimensions

Fig. 22. Leaf - view from the hinge side

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Continuation of annex 7

Dimensions in mm

*Reference dimensions

Fig. 23. Angle of the front par

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Continuation of annex 7

Dimensions in mm

Fig. 24. Leaf connection angle

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Continuation of annex 7

Dimensions in mm

*Reference dimensions

Fig. 25. Cover for main lock model 252

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Continuation of annex 7

Dimensions in mm

Fig. 26. Protective box for auxiliary lock model 257

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Continuation of annex 7

Dimensions in mm

Fig. 27. Reinforcement plates of the hinges

Fig. 28. Leaf -view and angle from the hinge side

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Continuation of annex 7

Dimensions in mm

a) Detailed section А-А

b) Opening in the leaf for the hinge

c) Bevel profile along the perimeter of

the door lining on the front side

Fig. 29. External lining of the door from MDF

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Continuation of annex 7

Dimensions in mm

a) Detailed section А-А

b) Door- top view

c) Bevel profile along the perimeter of

the leaf lining on the front side

Fig. 30. Internal MDF door lining

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Continuation of annex 7

Dimensions in mm

Beveled profile along the perimeter of the

lining on the front side

Fig. 31. Vertical MDF lining of the safety beam

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Continuation of annex 7

Dimensions in mm

Fig. 32. Vertical MDF lining on the hinge (MDF-16 board)

Bevel profile along the perimeter of the lining on the front side

Fig. 33. Horizontal MDF lining

The test report is valid upon presentation of the complete content.

Publication of excerpts only with written consent by "F PLUS".

TESTING and RESEARCH

Laboratory: „F Plus“ OOD, ul. „Vitosha“, 2042 Kostenets, Sofiiska oblast

Office: bul. „Al.Stamboliyski“ 205, sgrada B, floor 3, off. 306B, Sofia 1000

Telephone: +359 878 112 112; e-mail: [email protected]; www.fplus-eu.com

TESR REPORT

№ TR-398-01/15.01.2024

Sponsor: TMС EKATERINOSLAVSKAYA DVERNAYA ARTEL LTD, Gagarina av. 97/44, Ukraine, 49010, Dnipro

Object: Doors, shutter assemblies, openable windows and conveyor systems Fire resistance

Single-leaf metal door named Construction exper” (CE)

Test method: BDS EN 1634-1:2014+A1:2018 Fire resistance and smoke control tests for door and shutter assemblies, openable windows and elements of building hardware - Part 1: Fire resistance test for door and shutter assemblies and openable windows

and

BDS EN 1363-1:2020 Fire resistance tests.Part 1 General requirements

Contents of the test report: 10 pages 7 annexes (40 pages)

1-st edition

Member

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CONTENTS

1. Description of the test specimen .......................................................................... 3

2. Producer .............................................................................................................. 5

3. Laboratory conducted the test .............................................................................. 5

4. Date of receipt of the test specimen ..................................................................... 5

5. Date of test ........................................................................................................... 5

6. Test conditions ..................................................................................................... 5

7. Test results .......................................................................................................... 6

8. Observed phenomena.......................................................................................... 8

9. Scope of direct application of the test results ....................................................... 8

Annex 1- Scheme of disposal of the thermocouples on the unexposed side

of the tested doors ............................................................................. 11

Annex 2- Conditions in furnace space ................................................................ 12

Annex 3- Temperatures on the unexposed side of the tested constructions ...... 14

Annex 4- Location and values of the measured clearances ............................... 21

Annex 5- Location and values of the measured deformations ............................ 22

Annex 6- Pictures from the test .......................................................................... 23

Annex 7- Technical specification ........................................................................ 25

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1. Description of the test specimen The single-leaf metal door set Construction Expert (CE) consists of a metal frame

with a threshold and a metal leaf. The door has dimensions (WxHxD) of 1140 mm x 2200 mm x 100 mm and a leaf thickness of 60 mm.

According to the technical specification provided by the applicant /annex 7/, the door leaf is metal with a rebate and has dimensions (WxHxD) of 1050 mm x 2120 mm x 60 mm. It consists of a base and a cover. The base of the leaf is made of 1.0 mm thick DC01 grade steel sheet, measuring 1020 mm x 2090 mm. The corners of the cover and the base, as well as the four sides of the leaf, are fixed with a continuous weld. The reinforcing slabs for the hinges are mounted to them in the same way. Eight M5 (DIN 928-8) nuts are welded to the leaf, 2 pcs. passive spikes - anti-penetration, reinforcing ribs in the leaf and lock boxes. The distance between the welding points should not exceed 120 mm. All weld seams are performed by semi-automatic arc welding in shielded gas using welding wire Sv-08G2S (Cв-08G2С) GOST 2246-70.

The leaf is reinforced with three transverse beams of dimensions (40 х 115) mm, located at a distance of 600 mm from the lower edge of the leaf, the second at 550 mm from the first and the third at 450 mm from the second, measured from the lower edges of the beams. The inside of the leaf, between the reinforcing beams, is filled with gypsum boards Promat brand, PROMATECT type, manufactured by Promat (Belgium) and stone wool. Stone wool type LYTX-312, LUYANG brand, manufactured by LUYANG ENERGY-SAVING MATERIALS CO. LTD (China). It has dimensions (WxH) 1200 mm x 600 mm, thickness 50 mm and density 80 kg/m3. It is glued to the metal sheet with glue brand Kleiberit, type 501.8 PUR, manufactured by the company Kleiberit SE & Co. KG (Germany). On the inner longitudinal edges, on the painted metal surface of the door leaf, sealing strip SAP 325 is glued. Glue 501.8 PUR was used for gluing. The sealing strip measures (11x2) mm, manufactured by HANGZHOU ZOINEN SEALING TECHNOLOGY LIMITED (China).

On both sides of the leaf, using Kleiberit brand glue, manufactured by the company Kleiberit SE & Co. KG (Germany) and screws outside with dimensions 3.5 x 10 mm and inside with dimensions (3.5 х 8) mm, one layer of wooden MDF boards with a thickness of 16 mm, density 800 kg/m3 are installed. The manufacturer of MDF boards is the company REZULT Ukraine LLC (MDF production plant in Korosten, Ukraine). MDF boards have dimensions: external (2120x1050x16) mm and internal (2085x1015x16) mm. The screws are located at a distance of 8 mm from the lower and upper edges of the leaf and the distance between the screws is 60 mm.

The MDF panels and cladding are covered with a decorative PVC foil with a thickness of 0.2 mm, manufactured by ZHEJIANG BIAOLONG NEW MATERIAL CO. LTD, China. The foil is mounted by vacuum pressing on MEKOL 1953 glue, manufactured by Mitol d.o.o. Sezana, Slovenia.

The door frame is metal, with a threshold, and is made of cold-rolled steel brand DC01 with a thickness of 1.8 mm.

The frame consists of two vertical beams, one upper beam and a threshold. The vertical beams have dimensions 2235 mm x 70 mm x 100 mm, and the horizontal beam- 1140 mm x 70 mm x 100 mm. Threshold has dimensions 1054mm x 57mm x 100mm The frame has the dimensions of the clear opening 1030 mm x 2100 mm and the construction opening 1140 mm x 2235 mm. It is also a welded structure by electric arc welding in accordance with GOST 14771-76 and GOST 14776-76. The beams of

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the frame are closed with a cover and a self-adhesive thermal insulation gasket with cross-sectional dimensions of 0.15 mm x 2 mm, manufactured by Xingtai Xinyuansitong Auto Parts Co Ltd (China). Covers are mounted by means of spot welding with at least three welding points on each side and a distance between welding points of not more than 120 mm On the vertical beams, by means of spot welding, the mounting plates and the adversaries of the locks are mounted.

The two vertical beams, the upper horizontal beam, the door threshold and the hinge stops are welded with a continuous seam along the adjacent surfaces.

The inside of the frame is insulated with stone wool, with a bulk density of 80 kg/m3, manufactured by DISCOR OOD (Ukraine).

The frame is powder-coated with RAL9005 paint based on polyester resin in an

amount of 0.8 kg and a layer thickness of 100 n. The paint is produced by LLC Powder Coating Ukraine (Ukraine).

The frame is lined with MDF boards with a thickness of 16 mm and dimensions: side (79 x 2145) mm, top (79 x 1214) mm. Manufacturer of MDF boards is "REZULT Ukraine" LLC, Korosten, Ukraine. The MDF boards are mounted using 3.5 mm x 10 mm screws, without the use of glue.

Along the perimeter of the frame, in the places of contact with the leaf, are installed:

- rubber seal type SAP 325 made of PVC-foam, with cross-sectional dimensions 12 mm x 8 mm, manufactured by HANGZHOU ZOINEN SEALING TECHNOLOGY LIMITED (China);

- self-adhesive fireproof gasket SAP 376 with cross-sectional dimensions 0.15 mm x 2 mm manufactured by Xingtai Xinyuansitong Auto Parts Co Ltd (China).

There are perforated holes in the frame for the adversaries of the locks and the passive spikes.

The total weight of the door /leaf + frame/ is 150,5 kg.

The door is additionally equipped with: Lock A TM Kale type lock, model 257L, manufactured by the company Kale Kilit

(Turkey) was used. The dimensions of the lock body are (210 x 110 x 28) mm It is mounted using screws with a milled head (M5 x 12) mm, manufactured by the company Kale Kilit. The lock is installed at a height of 771.5 mm from the top edge of the door leaf, in a box with an area of 300 mm x 28 mm.

The door is also equipped with a main cylinder lock type TM Kale, model 252R, manufactured by the company Kale Kilit (Turkey). The dimensions of the lock body are (140x110x28) mm. It is installed in a box with an area of 220 mm x 28 mm using screws with a milled head of dimensions (M5 x 12) mm, manufactured by the company Kale Kilit. The main lock is installed at a height of 1190.5 mm from the top edge of the door leaf.

Handle The lock is equipped with a handle with a metal core, type SAP 527, manufactured

by WENZHOU YIWAN TRADE CO. LTD (China). The handle is located at a height of 949.5 mm from the lower edge of the leaf.

Hinges The door leaf is mounted to the frame using 2 pcs. metal hinges model ASPECT,

manufactured by the company IP Kostenevich V.I. The hinges are made of a round

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metal rod with welded mounting plates (40x3) mm, manufactured by IP Kostenevich V.I. (Ukraine). They have overall dimensions Ø255 x 116 mm. The hinges are mounted by welding The lower hinge is 315 mm from the lower edge of the door leaf and the upper hinge is 330 mm from the upper edge of the door leaf measured from the lower edges of the hinges.

Passive spikes Passive spikes 2 pcs standard model, manufactured by Zhejiang Juli Industry &

Trade Co. Ltd. were used. They are 16 mm long with the visible part being 14 mm long and the tail being 2 mm long. The passive spikes are spaced 165 mm from the lower edge of the leaf and 165 mm from the upper edge of the leaf measured from their centers.

Mounting the frame to supporting structure The door frame is installed in a standard low-density massive structure with a

thickness of 200 mm, built from aerated concrete blocks, with a density 600 kg/m3. 6 pcs anchor bolts are welded on the metal frame attached to metal plates. The metal mounting plates are made of cold-rolled sheet metal with a thickness of 1 mm and dimensions (60x97) mm. They are located along the vertical members on the lock side at a distance of 213.5 mm from the bottom edge of the frame, 675.5 mm from the bottom plate and 1973.5 mm from the second plate. On the hinge side, the plates are spaced 213.5 mm from the bottom edge of the frame, 1128.5 mm from the bottom plate and 1973.5 mm from the second plate. They serve to fasten the door to the wall using anchor bolts with dimensions (10x132) mm. The anchor elements of the horizontal beam are missing. The distance between the supporting structure and the door frame is 20 mm. The frame, on the opposite side of the hinges, is turned over with aerated concrete blocks with thickness 70 mm.

This report contains details of the design, the test conditions and the results obtained, when tested in accordance with BDS EN 1363-1. Each significant deviation from sizes, installation, loading, stresses, and conditions on the edges or ends, except for the variations in the appropriate test method for the field of direct application, is not covered by this report.

2. Producer The manufacturer of the door is company TMС EKATERINOSLAVSKAYA

DVERNAYA ARTEL" LTD, Gagarina av. 97/44, Ukraine, 49010, Dnipro. 3. Laboratory conducted the test F PLUS OOD, ul. Vitosha, Kostenets 2042, Sofiiska oblast, NB No. 2548.

4.Date of receive of the test specimen Two doors were tested: specimen № 398-01 and № 398-02 received on

01.12.2023. Specimens are delivered and installed by the test applicant.

5.Date of test 13.12.2023

6.Test conditions Two doors were tested with standard fire impact, as required by paragraph 10.2.1.

of BDS EN 1634-1. The fire impact for specimen № 398-01 is on the side of the hinges, and for specimen № 398-02 it is on the opposite side of the hinges.The door was tested unlocked, without a key in the lock. The temperature in the furnace was measured with

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7 pcs. thermocouples type "K" /Tfur/ with construction described in BDS EN 1363-1, located uniformly over the area of the tested specimen.

During the test, in furnace space was maintained pressure of 12 Pa above atmospheric, height 1500 mm above the level of the neutral pressure, in accordance with paragraph 9.2 of BDS EN 1634-1+А1. The values for the maintained pressure were measured with a transducer with a time constant of 4 s. The data are presented graphically with a time step of 10 s. No additional processing of the measured pressure values was performed. Pressure values are rounded to 0.1 Pa.

The temperature on the surface of the unheated side of the construction was measured through thirty seven thermocouples /TC/ type K. Their location is shown in

annex 1. The measurements of ТС1ТС5 and ТС17ТС21 served to calculate the average temperature of the the tested door leaves..The maximum temperature on the

leaves of the specimens is determined from the indications of thermocouples ТС1ТС16

andТС17ТС27. Thermocouples ТС11÷ТС15 и ТС28ТС32 are located according to the requirement of the additional procedure for determining the maximum temperature

for I1. From the readings of thermocouples ТС33ТС37, the maximum temperature of the frameof specimen № 398-02 is determined.

The measurements of the clearances between the frame and the door leaf are made in accordance with the requirements of item 10.1.2., as the maximum distance between the measuring points is less than 700 mm. The measured values of the joints between the leaf and the door frame are without gasket installed and are given in annex 5.

Previously the door is subjected to 25 cycles of opening/closing for functionality (the leaf translates from fully closed to fully open position (30 ° with the door opening inwards) and allowed to close by means of the self-closing device). The measured maximum opening force of specimen № 398-01 was 34.23 N and that of specimen № 398-02 was 32.07 N.

The deformation during the test was measured as required by p. 9.3 of BDS EN 1364-1. The places of measurement and the measured values are given in annex 4.

The materials used in the installation, are conditioned in the test hall for no less than 12 days, at ambient temperature in the range (8÷24)°С and relative humidity (31.4÷52.2)%.

The initial temperature and humidity during the test were t=10ºС and Rh= 53.3% respectively.

7.Test results

№ Performance criterion Test results (value,

uncertainty)

Reported

performance

criterion

Limit value of the

performance criterion

according

1. Resistance to fire – specimen № 398-01

1.1. Intrgrity E

Time till : ignition of cotton pad;

- penetration of gap gauge;

- sustained flaming.

Up to 46 min

Up to 46 min

Up to 46 min

yes

no

yes

yes/no

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1.2. Insulation I

Main Procedure I2

- Average temperature tav .;

-Maximum temperature tmax

At 46 min

tav.: 42ºС Tini.+140ºС ≤ 150,0ºС

tmax.: 118ºС Tini.+180ºС ≤ 190,0ºС

Additional procedure I1

- Average temperature tav .; - Maximum temperature tmax.

At 46 min

tav.: 42ºС Tini.+140ºС ≤ 150,0ºС;

tmax.: 184ºС Tini.+180ºС ≤ 190,0ºС

1.3. Radiation W

- Measured value

- Value based on measured temperature

At 46 min

- ≤ 15 kW/m2

tmax.: 184ºС ≤ 300ºС

2. Resistance to fire - specimen № 398-02

2.1. Integrity E

Time till: ignition of cotton pad;

- penetration of gap gauge;

- sustained flaming.

Up to 46 min

Up to 46 min

Up to 46 min

no

no

no

yes/no

2.2. Isolation I

Main Procedure I2

- Average temperature tav.;

- Maximum temperature tmax;

- Maximum temperature tframe

At 46 min

tav.: 32ºС Tini.+140ºС ≤ 150,0ºС

tmax.: 172ºС tini.+180ºС ≤ 190,0ºС

tmax.: 126ºС tini.+360ºС ≤ 370,0ºС

Additional procedure I1

Average temperature tav.;

- Maximum temperature tmax;

- Maximum temperature tframe

At 46 min

tav.: 126ºС tini.+140ºС ≤ 150,0ºС;

tmax.: 132ºС tini.+180ºС ≤ 190,0ºС

tmax.: 126ºС tini.+180ºС ≤ 190,0ºС

2.3. Radiation W

- Measured value

- Value based on measured temperature

At 46 min - ≤ 15 kW/m2

tmax.: 184ºС ≤ 300ºС

Notes: 1. Due to the nature of the tests of fire resistance and consequent difficulties in quantifying the budget in measuring the duration

of resistance to fire, it is not possible to estimate the uncertainty of the results. 2. The test specimens are provided by the test applicant and the laboratory is not responsible for the test product or construction

declared by the applicant, as well as for the information submitted by the applicant which cannot be identified by the laboratory before, during and after the test.

3. The test results apply only to the tested specimens. 4. Extracts from the test report may not be reproduced without written consent of Laboratory for Testing & Research "F PLUS".

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8. Observed phenomena

2nd min- release of smoke in the area at the additional lock of the two specimens; 11th min- deformation of the upper edge of the frame from the wall of specimen №

398-02; 18th min- release of smoke between leaf/frame in the area of the upper edges of

the doors; 23rd min- deformation of the lower end of the frame from the wall of specimen №

398-02; 46th min- Ignition of a cotton pad- sspecimen № 398-02. End of test due to passed

integrity and insulation criteria.

From the beginning to the end of the test, periodic checks were made with a cotton pad.

9 .Scope of direct application of the test results

The field of direct application defines the permissible changes to the test

specimen, followed by the successful fire resistance test. These variations can be

applied automatically without the need for the sponsor to seek additional evaluation,

calculation or approval.

NOTE: When extended product size requirements are envisaged, the dimensions of

certain components within the test specimen can be less than those intended to be used at full

size in order to maximize the extrapolation of the test results by modelling the interaction

between components at the same scale.

Unless otherwise stated in the following text, the materials and construction of the

door set must be the same as those tested. The number of leaves and the mode of

action (one leaf door, rotating on hinged) should be no different.

- Metal construction

The dimensions of the metal lining around the frames can be increased to accommodate the increased thickness of the supporting structure. The thickness of the metal can also be increased up to 25%.

The type of metal must not be different from the one tested. The number of reinforcing details for non-insulated doors and the number and type

of fastening elements of such details within the finished panel may be increased in proportion to the increase in size, but shall not be less.

- Decorative finishes:

= Where the paint finish is not expected to contribute to the fire resistance of the door, alternative paints are acceptable and may be added to door leaves or frames for which unfinished test specimens were tested;

= Decorative laminates and timber veneers up to 1.5 mm thick can be added to the front side (but not to the edges) of doors which satisfy the insulating criteria (by normal or additional procedure).

= Decorative laminates and wood veneers exceeding 1.5 mm thick must be tested as part of the test specimen. For door sets tested with 16mm decorative laminated sides, the only possible differences should be within the same material types and thicknesses (eg for colour, pattern, manufacturer).

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- Fasteners

The number of fasteners per unit length used to attach doorsets to supporting

constructions may be increased, but should not be reduced and the distance between

the fasteners may be less, but should not be greater.

- Building hardware

The number of hinges and hinge bolts can be increased, but should not be

reduced.

NOTE: The number of the movement restraints, such as locks and latches, is not covered by the direct

application.

- Permissible dimensional changes

Based on the results obtained, the following changes in dimensions are

permissible:

For classification EI245 (EI145) including, with two-sided fire impact, the structure

can be classified in category "A". On this basis, it is allowed:

= reduction to 50% of the width and 75% of the height of the test specimen

For classifications ≤ EI230 (≤ EI130), with two-sided fire impact, the structure is

classified in category "B". On this basis, it is allowed:

= reduction to 50% of the width and 75% of the height of the test specimen;

= increase up to 15% in height, 15% in width and 20% in area.

- For door sets of smaller sizes, the relative placement of movement restraints

(e.g. locks, hinges, etc.) shall remain the same as tested, or any change in clearances

between them shall be limited to the same percentage reduction as reducing the

dimensions of the test specimen.

- The following must also apply to larger doorsets:

a) the height of the latch above floor level shall be equal to or greater than than the tested height , and such increase in height shall be at least proportional to the increase in door height;

b) the distance of the top hinge from the upper end of door leaf shall be equal to or less than that tested;

c) the distance of the lowest hinge from the lower end of the door leaf shall be equal to or less than that tested.

The maximum size of the main clearances (p) is as follows:

- opening inwards: upper side- 5.2 mm; on the side of the hinges- 4.2 mm and on the side of the lock- 4.4 mm;

- opening outside: upper side - 5.4 mm; on the side of the hinges- 4.2 mm and on the side of the lock- 4.6 mm.

- Standard solid low-density supporting construction

The fire resistance of a doorset tested in a solid standard supporting construction

with a low density, as defined in EN 1363-1, may be applied to a doorset mounted in the

same way in a wall, provided that the density and thickness of the wall are equal to or

greater than those in which the doorset has been tested.

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The fire resistance of a door is only applicable to a door installed in a partition with

a fire resistance equal to or greater than that of the partition in which it is tested. The fire

resistance of the partition must be established separately in a preliminary test.

Head of test: Director of BTR: /Konstantin Uzunov/ /Assoc. Proff. Eng. Detelin Spassov, PhD/

This report was issued in Bulgarian and English languages. By established distinction between both reports the Bulgarian one is valid.

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Annex 1- Scheme of disposal of the thermocouples on the unexposed side of the

tested doors

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Annex 2 – Conditions in furnace space

Time Tfur 1 Tfur 2 Tfur 3 Tfur 4 Tfur 5 Tfur 6 Tfur 7 Tfur_av. de dlim

min °С °С °С °С °С °С °С °С % %

0 10 10 11 10 9 10 10 10 49,7 -

1 363 278 340 256 281 174 191 269 23,0 -

2 498 422 487 341 385 326 279 391 12,0 -

3 588 488 584 429 488 442 382 486 3,3 -

4 626 562 639 514 573 500 465 554 -1,9 -

5 653 585 622 528 596 533 507 575 0,2 15,0

6 668 603 627 528 602 553 520 586 2,8 15,0

7 679 615 646 548 607 567 538 600 4,1 15,0

8 683 592 654 580 582 589 575 608 5,8 15,0

9 690 592 678 583 582 598 584 615 7,2 15,0

10 706 624 663 619 623 625 615 639 5,8 15,0

11 722 628 675 625 632 654 621 651 6,0 14,5

12 736 634 687 629 638 672 628 661 6,4 14,0

13 751 654 700 657 668 682 649 680 5,2 13,5

14 767 676 698 680 700 688 662 696 4,4 13,0

15 777 659 707 672 692 689 650 692 6,3 12,5

16 788 663 728 688 719 697 659 706 5,6 12,0

17 794 672 738 701 736 714 670 718 5,2 11,5

18 801 680 746 711 747 720 680 726 5,1 11,0

19 809 692 750 724 755 729 693 736 4,9 10,5

20 815 705 763 740 763 735 709 747 4,4 10,0

21 822 715 774 752 774 744 720 757 4,0 9,5

22 828 723 783 760 784 752 729 766 3,8 9,0

23 833 731 791 767 792 753 736 772 3,8 8,5

24 842 738 800 774 800 764 745 781 3,5 8,0

25 851 744 808 780 806 770 751 787 3,4 7,5

26 855 751 815 786 813 779 759 794 3,2 7,0

27 861 756 821 792 819 785 766 800 3,2 6,5

28 863 759 830 796 826 791 776 806 3,1 6,0

29 871 764 840 805 835 798 784 814 2,7 5,5

30 876 770 849 812 843 803 790 821 2,5 5,0

31 880 781 854 815 848 806 796 826 2,5 4,9

32 883 785 860 820 853 812 801 831 2,4 4,8

33 886 790 865 821 858 816 802 834 2,6 4,8

34 892 794 869 826 860 817 805 838 2,6 4,7

35 893 802 873 831 865 825 811 843 2,5 4,6

36 900 809 876 833 871 828 818 848 2,4 4,5

37 903 818 878 840 875 833 826 853 2,3 4,4

38 906 824 883 841 883 835 831 858 2,2 4,3

39 910 830 891 844 888 837 833 862 2,1 4,3

40 914 834 894 841 895 843 842 866 2,1 4,2

41 917 839 897 845 897 847 850 870 2,0 4,1

42 920 845 901 850 903 850 856 875 1,9 4,0

43 922 848 903 853 905 854 863 878 1,9 3,9

44 925 850 909 856 909 851 869 881 2,0 3,8

45 929 857 913 859 914 860 876 887 1,7 3,8

46 931 861 917 862 919 863 882 891 1,6 3,7

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Continuation of annex 2

Deviation

Temperature in furnace space

Pressure in furnace space

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Annex 3- Temperatures of the unheated side of the spacimens

Time

Door leaf - specimen № 398-01

Main Procedure Additional procedure

TC1 TC2 TC3 TC4 TC5 Тav. TC 6 TC7 TC8 TC9 TC10 TC11 TC12 TC13 TC14 TC15 TC16

min °С °С °С °С °С °С °С °С °С °С °С °С °С °С °С °С °С

0 11 10 10 11 10 10 11 11 12 12 10 10 11 9 10 10 10

1 11 10 9 11 10 10 10 11 12 12 10 10 11 9 10 10 10

2 11 10 9 11 10 10 11 11 12 12 10 10 10 9 10 10 11

3 11 10 10 11 10 10 10 11 12 11 10 9 10 9 10 10 12

4 11 10 10 11 10 10 10 11 12 11 10 10 11 9 10 10 15

5 11 10 10 11 10 11 10 11 12 11 10 10 11 10 10 10 18

6 11 10 10 11 10 11 11 11 12 12 10 10 11 10 10 10 21

7 11 10 10 11 10 11 11 11 12 12 11 10 12 10 10 11 24

8 12 10 10 12 11 11 11 11 12 12 11 10 12 10 10 11 26

9 12 10 10 12 11 11 11 12 13 12 11 11 13 10 10 12 29

10 12 10 10 12 11 11 11 12 12 12 11 11 13 11 10 14 31

11 11 10 10 11 11 11 10 12 12 12 12 11 15 11 11 24 34

12 12 10 10 12 11 11 11 12 12 13 14 12 18 12 13 30 37

13 12 10 10 12 11 11 11 12 12 13 15 13 22 13 15 38 38

14 12 10 10 12 11 11 11 13 13 14 16 14 28 15 18 46 40

15 12 10 10 12 11 11 11 13 13 14 17 15 34 16 21 48 43

16 12 10 10 12 11 11 11 15 13 15 19 15 39 18 23 53 44

17 12 10 10 11 11 11 11 19 13 15 20 16 44 19 27 56 47

18 12 11 10 12 11 11 11 23 14 16 22 17 47 21 31 57 50

19 12 11 11 12 11 11 11 27 14 17 23 17 50 23 34 57 51

20 12 11 11 12 11 11 11 33 14 17 25 17 52 24 37 58 52

21 12 11 11 12 11 11 11 43 14 17 27 18 57 27 44 61 54

22 12 11 11 12 11 12 11 46 14 18 29 19 59 29 61 62 54

23 13 11 12 12 11 12 12 49 15 18 30 20 75 33 74 61 54

24 13 11 12 12 11 12 12 53 15 19 30 21 68 35 79 62 56

25 13 12 13 12 11 12 12 57 16 20 31 22 69 75 83 63 56

26 13 12 13 12 11 12 12 60 17 21 36 23 71 68 86 67 54

27 13 13 14 12 12 13 12 61 18 22 38 25 74 67 87 73 55

28 14 14 15 13 13 14 13 63 19 24 40 28 79 65 89 78 56

29 13 13 16 13 12 14 13 66 19 25 42 30 85 66 86 80 58

30 14 14 16 13 12 14 14 69 19 27 46 34 92 65 86 82 58

31 15 15 18 14 14 15 15 74 20 30 43 38 99 65 85 85 57

32 15 14 18 13 13 15 16 77 20 29 41 40 105 65 84 78 58

33 17 16 20 14 15 16 19 83 22 31 43 45 110 67 89 90 63

34 19 17 21 15 16 17 21 87 23 34 44 49 114 68 91 89 65

35 22 19 24 16 18 20 24 91 25 38 47 54 118 71 92 94 67

36 25 21 26 18 21 22 27 94 27 41 51 59 121 74 95 104 68

37 28 24 29 20 23 25 30 101 29 43 54 67 125 76 99 113 67

38 29 26 30 21 25 26 32 106 30 44 57 70 128 78 101 129 67

39 32 29 33 23 27 29 34 112 32 44 62 78 132 82 103 142 66

40 35 31 35 25 30 31 37 116 34 45 67 86 137 89 105 152 66

41 37 34 37 27 32 33 39 116 36 47 71 94 142 98 109 159 68

42 39 36 39 29 35 36 41 116 38 51 74 99 149 105 113 165 71

43 41 38 41 31 37 37 43 116 40 53 78 103 154 110 116 169 72

44 43 40 42 33 38 39 45 117 42 56 80 106 159 114 120 173 74

45 44 42 44 35 40 41 47 117 44 59 81 108 164 115 126 179 74

46 46 43 45 36 41 42 48 118 46 61 82 109 168 114 131 184 74

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Continuation of annex 3

Average temperature of unheated door side, specimen № 398-01

Maximum temperature of the unheated side of the door, specimen № 398-01

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Continuation of annex 3

Maximum temperature on the unheated side of the door (additional procedure I1), specimen №398-01

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Continuation of annex 3

Time

Door leaf specimen № 398-02

Main Procedure

TC17 TC18 TC19 TC20 TC21 Тav. TC 22 TC23 TC24 TC25 TC26 TC27

min °С °С °С °С °С °С °С °С °С °С °С °С

0 12 11 10 10 11 11 11 12 11 11 10 11

1 12 11 10 13 12 11 11 15 11 13 12 12

2 12 10 10 13 11 11 11 14 12 13 12 12

3 12 10 10 13 11 11 11 14 13 13 12 12

4 12 10 10 13 11 11 11 15 13 14 12 12

5 12 10 10 13 11 11 11 15 14 14 12 12

6 12 10 11 13 11 11 12 15 14 14 12 13

7 12 11 11 13 12 12 12 16 14 14 13 13

8 12 11 11 13 12 12 12 16 14 14 13 13

9 12 11 11 13 12 12 12 17 14 14 13 13

10 12 11 11 13 12 12 12 17 15 14 13 13

11 12 11 11 13 12 12 12 19 15 14 13 13

12 13 11 11 14 12 12 12 22 16 15 13 13

13 13 12 12 14 13 13 13 26 17 15 14 14

14 13 11 12 14 12 13 13 32 19 15 13 14

15 13 12 12 14 13 13 13 38 20 15 14 14

16 14 12 12 15 13 13 13 43 22 16 14 14

17 14 12 12 15 13 13 13 48 23 16 14 14

18 15 13 13 16 14 14 14 51 25 17 15 15

19 15 13 13 16 14 14 14 54 27 17 15 15

20 16 13 13 17 14 15 14 56 28 18 15 15

21 17 14 14 18 15 15 15 61 31 19 16 16

22 18 15 14 19 16 16 15 63 33 20 17 16

23 18 15 15 19 16 17 16 79 37 20 17 17

24 19 16 15 20 17 17 16 72 39 21 18 17

25 20 17 16 21 18 18 17 73 79 22 19 18

26 20 17 17 21 18 19 18 75 72 22 19 19

27 21 18 18 22 19 20 19 78 71 23 20 20

28 23 19 19 24 20 21 20 83 69 25 21 21

29 23 20 19 24 21 21 20 89 70 25 22 21

30 23 20 19 24 21 22 20 96 69 25 22 21

31 25 22 20 26 23 23 21 103 69 27 24 22

32 25 22 20 26 23 23 21 109 69 27 24 22

33 26 23 22 27 24 25 23 114 71 28 25 24

34 27 24 22 28 25 25 23 118 72 29 26 24

35 28 25 23 29 26 26 24 122 75 30 27 25

36 29 26 23 30 27 27 24 125 78 31 28 25

37 30 27 24 31 28 28 25 129 80 32 29 26

38 30 27 24 31 28 28 25 132 82 32 29 26

39 31 28 25 32 29 29 26 136 86 33 30 27

40 31 28 25 32 29 29 26 141 93 33 30 27

41 32 29 26 33 30 30 27 146 102 34 31 28

42 32 29 26 33 30 30 27 153 109 34 31 28

43 33 30 27 34 31 31 28 158 114 35 32 29

44 33 30 27 34 31 31 28 163 118 35 32 29

45 34 31 28 35 32 32 29 168 119 36 33 30

46 33 32 28 34 33 32 29 172 118 35 34 30

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Continuation of annex 3

Time

Specimen № 398-02

Additional procedure Frame

TC28 TC29 TC30 TC31 TC32 TC33 TC34 TC35 TC36 TC37

min °С °С °С °С °С °С °С °С °С °С

0 10 10 10 10 10 11 10 10 10 10

1 13 12 10 10 10 11 10 10 10 10

2 15 12 10 10 10 11 10 9 10 10

3 15 14 10 10 10 10 10 10 10 10

4 16 14 10 10 10 11 11 10 11 10

5 16 15 10 10 10 12 11 10 11 10

6 16 15 10 10 10 11 11 10 10 10

7 17 15 10 10 10 12 11 10 10 10

8 17 15 10 10 10 11 10 10 10 10

9 18 15 10 10 11 12 11 11 11 10

10 18 16 10 11 11 11 11 10 11 10

11 20 16 10 11 11 12 13 11 11 10

12 23 17 10 11 11 13 15 12 12 10

13 27 18 11 11 12 13 20 13 13 10

14 33 20 11 12 12 15 23 14 15 10

15 39 21 12 12 14 16 26 15 16 11

16 44 23 13 13 15 16 31 16 17 11

17 49 24 13 12 16 16 36 18 18 12

18 52 26 15 13 17 17 39 21 21 13

19 55 28 17 13 19 18 44 24 23 13

20 57 29 19 14 21 20 47 27 25 14

21 62 32 20 14 22 21 47 28 27 15

22 64 34 22 16 24 21 47 29 28 16

23 80 38 23 16 26 23 46 31 31 16

24 73 40 24 13 27 24 43 32 32 17

25 74 80 25 15 28 25 41 33 33 19

26 76 73 27 20 30 26 40 35 34 19

27 79 72 29 17 32 27 40 35 35 20

28 84 70 30 24 34 29 42 39 37 22

29 90 71 31 18 35 31 41 40 39 23

30 97 70 32 19 36 31 44 40 40 24

31 104 70 34 26 38 33 48 42 43 26

32 110 70 35 21 39 35 51 43 46 28

33 115 72 36 22 41 37 55 44 49 29

34 119 73 37 19 42 38 63 46 53 31

35 123 76 37 20 45 40 68 48 57 33

36 126 79 39 21 46 42 71 50 61 36

37 130 81 39 21 48 43 76 52 68 39

38 133 83 39 22 49 44 68 52 71 40

39 137 87 41 23 52 46 79 55 77 44

40 142 94 42 28 53 48 88 58 84 47

41 147 103 43 24 55 51 91 60 90 51

42 154 110 44 24 58 52 91 61 90 53

43 159 115 45 26 59 54 92 63 92 56

44 164 119 46 29 62 56 110 64 93 59

45 169 123 47 28 64 59 119 67 94 62

46 173 125 48 27 66 62 126 69 94 64

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Continuation of annex 3

Average temperature of unheated door side, specimen №398-02

Maximum temperature on the unheated side of the door specimen № 398-02

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Continuation of annex 3

Maximum temperature on the unheated side of the door, specimen № 398-02

Maximum frame temperature on unheated side (additional procedure I1), specimen №

398-02

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Anneix 4 – Locations and values of the measured clearances

Locations of measurement

Values of measured main clearances (p) without gasket

Place of measurement

1 2 3

Maximum measured value (а)

Measured average value (c)

Calculated maximum

value (x)

Specimen № 398-01

Threshold - - - - - -

Upper side 3,1 3,0 3,2 3,2 3,1 5,2

On the hinge side 2,1 2,2 2,3 2,3 2,2 4,2

On the lock side 2,2 2,3 2,4 2,4 2,3 4,4

Place of measurement

1 2 3

Maximum measured value (а)

Measured average value (c)

Calculated maximum

value (x)

Образец № 398-02

Threshold - - - - - -

Upper side 3,3 3,5 3,4 3,5 3,4 5,4

On the hinge side 1,4 2,0 2,5 2,5 2,0 4,2

On the lock side 2,2 2,6 2,7 2,7 2,5 4,6

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Annex 5 – Places and values of the measured deformations

Values of the measured deformations

Measurement points

Time, min Measurement points

Time, min

15 30 45 15 30 45

А, mm -6 -12 -15 А1, mm 0 18 55

B, mm -5 -5 -12 B1, mm 0 10 30

C, mm -6 -10 -10 C1, mm 8 20 34

D, mm -2 -2 -2 D1, mm 6 9 13

E, mm -7 -19 -33 E1, mm -9 -9 -1

F, mm -4 -24 -23 F1, mm 0 15 50

G, mm - - - G1, mm -1 0 -1

"-" deformation towards the furnace space;

"+" deformation in direction opposite to the furnace space

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Annex 6 - Pictures from the conducted test

Pictures 1 and 2. Preparation of the specimen

Pictures 3 and 4. Preparation of the specimen

Pictures 5 and 6. Preparation of the specimen

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Continuation of annex 6

Pictures 7 and 8. During the test

Pictures 9 and 10 During the test

Pictures 11 and 12. After the test

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Annex 7 – Technical specification

Dimensions in mm

a) view from the hinge side (outside) b) view from the side opposite the hinge (internal)

1. FRAME 1170×2200, S100, R 12. Main lock model Calais, type 252

2. Leaf 1020×2090, S60, R 13. Auxiliary lock model Kale, type 257

3. Lid 14. Latch adjustment plate model EK-01

4. External MDF cladding of the door 15. Type 526 handle set

5 Internal MDF cladding of the door 16. Lock for main lockSAP 102/18

6. Vertical cladding on the side of the lock 17. Lock for auxiliary lock SAP 203

7Vertical cladding on the side of the hinges 18. Cylinder 50×50

8 . Horizontal cladding upper part of the leaf 19. Stone wool 80 kg/m3

9 Screw М5×12 DIN 965 20. Sealing strip SAP 325

`0 Self-tapping screw 3,5×10 DIN 9100 21. Sealing stripSAP 376

. 11 Nit 4.0×10 DIN 7337

Fig. 1. Door, right turn. General installation drawing

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Continuation of annex 7

Dimensions in mm

c) top view of door set

d) detailed section D-D

e) detailed section E-E

Fig. 2. Detail cuts of the door

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Continuation of annex 7 Dimensions in mm

1. Vertical beam on the side of the lock - 1 pc. 2. Vertical beam on the side of the hinge-1 pc. 3. Horizontal beam of the frame -1 pc. 4. Door threshold-1 pc. 5. Mounting plate - 6 pcs. 6. Covering boxes for the openings of the locks - 2 pcs. 7. Threshold cover - 1 pc. 8. Hinge limiter - 4 pcs. 9. Thermal insulation molding on the side of the lock - 1 pc. 10. Heat-insulating covering molding on the side of the hinges-1 pc. 11. Heat-insulating covering molding on the upper beam of the frame - 1 pc. 12. Frame hinges with plastic cover - 2 pcs. 13. Stone wool 80 kg/m3

Fig. 3. Door frame, right turn. General installation drawing

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Continuation of annex 7 Dimensions in mm

а) Hinge with plastic cover

b) detailed section С-С

c) Detailed section D-D

d) Detailed section E-E

e) Detailed section F-F

f) Detailed section G-G

Fig. 4. Detailed sections of the case

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Continuation of annex 7

Dimensions in mm

Fig. 5. Frame - view from the side of closure

Fig. 6. Frame - view from the side of the hinges

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Continuation of annex 7

Dimensions in mm

*Reference dimensions

Fig. 7. Case - top view

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Continuation of annex 7

Dimensions in mm

*Reference dimensions

Fig. 8. Door threshold

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Continuation of annex 7

Dimensions in mm

Fig. 9. Mounting plate

Fig. 10. Covering box for the openings of the passive spikes

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Continuation of annex 7

Dimensions in mm

Fig. 11. Lower cover of the door threshold

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Continuation of annex 7

Dimensions in mm

Fig. 12. Hinge limiter

Fig. 13. Strip of the upper beam (for a closed heat-insulated design)

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Continuation of annex 7 Dimensions in mm

Fig. 14. A strip on the side of the locks (for a

closed heat-insulated design)

Fig. 15. A strip on the side of the

lhinges (for a closed heat-insulated

design)

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Continuation of annex 7 Dimensions in mm

1. Base of the leaf - 1 pc. 8. Box for the main lock 252 -1 pc.

2. Cover of the leaf - 1 pc. 9. Box for additional lock 257 -1 pc.

3. Threshold profile - 1 pc. 10. Reinforcement plate on the hinges - 2 pcs.

4. Profile on the side of the lock - 1 pc. 11. Rib for strengthening the hinge - 2 pcs.

5. Profile on the side of the hinge - 1 pc. 12. Weld nut М5 DIN 928 - 8 pcs.

6. Profile on the upper side -1 pc. 13. Passive spikes (anti-burglary)– 2 pcs.

7. Reinforcing profiles in the leaf - 3 pcs. 14. Hinges with plastic cover -2 pcs.

Fig. 16. Door leaf, right opening. General mauntinginstallation drawing

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Continuation of annex 7

Dimensions in mm

а) Detailed section A-A

b) Detailed section B-B

c) Detail 13 (passive

spike)

d) Detail 14 (hinge)

e) Detailed section С-

С

f) Detailed

section D-D

g) Detailed section E-E

h) Detailed section F-F

i) Detailed section G-G

j) Detailed

section H

k) Detailed section H-H

l) Back view

Fig. 17. Detail sections of the door leaf

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Continuation of annex 7

Dimensions in mm

а) Detailed section A

а) Detailed section B

а) Detailed section C

c) Detailed section D

d) Detailed

section E

e) Detailed section F-F

f) Detailed

section G-G

Fig. 18. Door leaf

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Continuation of annex 7

Dimensions in mm

Fig. 19. Door leaf- top view

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Continuation of annex 7

Dimensions in mm

Fig. 20. Leaf - view from the door threshold

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Continuation of annex 7

Dimensions in mm

Fig. 21. Leaf- view from the closing side

*Reference dimensions

Fig. 22. Leaf - view from the hinge side

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Continuation of annex 7

Dimensions in mm

*Reference dimensions

Fig. 23. Angle of the front par

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Continuation of annex 7

Dimensions in mm

Fig. 24. Leaf connection angle

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Continuation of annex 7

Dimensions in mm

*Reference dimensions

Fig. 25. Cover for main lock model 252

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Continuation of annex 7

Dimensions in mm

Fig. 26. Protective box for auxiliary lock model 257

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Continuation of annex 7

Dimensions in mm

Fig. 27. Reinforcement plates of the hinges

Fig. 28. Leaf -view and angle from the hinge side

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Continuation of annex 7

Dimensions in mm

a) Detailed section А-А

b) Opening in the leaf for the hinge

c) Bevel profile along the perimeter of

the door lining on the front side

Fig. 29. External lining of the door from MDF

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Continuation of annex 7

Dimensions in mm

a) Detailed section А-А

b) Door- top view

c) Bevel profile along the perimeter of

the leaf lining on the front side

Fig. 30. Internal MDF door lining

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Continuation of annex 7

Dimensions in mm

Beveled profile along the perimeter of the

lining on the front side

Fig. 31. Vertical MDF lining of the safety beam

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Continuation of annex 7

Dimensions in mm

Fig. 32. Vertical MDF lining on the hinge (MDF-16 board)

Bevel profile along the perimeter of the lining on the front side

Fig. 33. Horizontal MDF lining